Downpipe technique!

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  • twoqu
    S2Forum Possessed
    • Sep 2003
    • 3103

    #1

    Downpipe technique!

    Hello!

    Can anybody enlighten me on how to get the bottom nearest the manifold nut that holds the downpipe to turbo undone. Access is really limited and I can only see it being moved by something like an obstruction wrench/spanner.
    Unfortunately I lacked the insight to source one before the weekend and only have conventional weapons at my disposal!
  • s2_bo
    S2Forum Zealot
    • Oct 2005
    • 6067
    • Home: United Kingdom Current: France

    #2
    I used a short spanner which took ages but ideally you want a half moon one because like you say access is crap down there!
    91 S2 coupé - RIP
    98 S8 - Luxury barge

    Comment

    • Fat Audi 80
      Super Moderator
      • Jan 2004
      • 10547
      • Country: England

      #3
      I think this is the one that need a "bent" spanner.

      Have you done a search? I suspect there is a guide somewhere...

      HTH

      Cheers,

      Steve.
      The Perfectionist
      sigpic
      Audi Class Concours winner Stoner Park 2014, ADI Concours D'Elegance Class Winner 2008, Runner up 2014. Winner, S2Forum Show'n'Shine Billing 2006 & 2008.

      Comment

      • s2_bo
        S2Forum Zealot
        • Oct 2005
        • 6067
        • Home: United Kingdom Current: France

        #4
        Something along these lines:


        Halfords also do a nice set, its £49.99 iirc.

        Good luck
        91 S2 coupé - RIP
        98 S8 - Luxury barge

        Comment

        • Briggsy
          S2Forum Addict
          • Jul 2005
          • 267
          • Country: England

          #5
          1995 B4 Audi 80 S2 avant 267bhp and 326lbft *sold*

          2001 P38 Range Rover DHSE 159bhp and 255lbft

          1985 Type85 Audi 90 quattro 135bhp 140lbft

          Comment

          • twoqu
            S2Forum Possessed
            • Sep 2003
            • 3103

            #6
            Thats one kinky spanner!

            Comment

            • Sonic
              Administrator
              • Jul 2006
              • 5514
              • Home: United Kingdom Current: England

              #7
              Thats the one used by Jon for Ross's GT3071 build right?
              S2Forum.com Administrator

              Comment

              • Nuvo
                S2Forum Possessed
                • Nov 2003
                • 3827

                #8
                That looks like Uri Geller had a go on that when he ran out of spoons. Still, I'll bet it does the job nicely.

                Comment

                • twoqu
                  S2Forum Possessed
                  • Sep 2003
                  • 3103

                  #9
                  Thanks guys!
                  I'll see how frustrated I get tomorrow. Hasn't been on there long so its just a matter of getting it started. Might improvise with a cold chiesel and lump hammer and sort out the correct tool for its replacement.

                  Comment

                  • Keeper of The Kitten
                    S2Forum Fiend
                    • Dec 2003
                    • 2317
                    • Country: England

                    #10
                    It's one of those jobs where a spanner ends up being cut down...
                    Martin Cutting

                    aka Keeper of "The Teutonic Kitten"

                    It's not better than sex, but it runs it a close second.

                    Comment

                    • Knight Rider S4
                      S2Forum Possessed
                      • Mar 2005
                      • 3541
                      • Country: Scotland

                      #11
                      Oh this is a fun job..

                      Make sure that nut is the first one you take off..tighten the rest up first before attempting to loosen it (less pressure against it )..I ended up making up a socket that can fit over it ..but had to grind socket so it was thin/short enough to slide through gap ..hammered socket on first .got a wobbly joint attached then came off no problem
                      93 S2 Avant Parting
                      91 URQ RR
                      02 A4 tdi Avant

                      Comment

                      • Greg_S
                        Administrator
                        • Jul 2003
                        • 12431
                        • Country: United Kingdom

                        #12
                        I usually use a spanner set like this
                        Greg

                        S2Forum.com Administrator & Webmaster

                        '93 Coupe with a few tweeks

                        Comment

                        • GT500
                          S2Forum Fiend
                          • Jun 2006
                          • 2181
                          • Country: United Kingdom

                          #13
                          I use a short 15mm 3/8 drive socket, ground down on its rear end, sort of cone shaped.
                          Wobble drive extention, works great.
                          Unless some turd has lost the factory nuts and fitted the 17mm usual M10 nuts!
                          Rob..
                          94 RS2 Noggy,LHD,MTM map,18"cup 1s,245/35/18,Bilsteins,RS2 H&Rs,Cup splitter.
                          87 UR 20v ABY
                          97 S6 Avant
                          96 A6 C4 2.5 TDI quattro avant,Ming,Wietec/eibach,chipped
                          1967 Ford Mustang,Eleanor,460ci v8

                          Comment

                          • twoqu
                            S2Forum Possessed
                            • Sep 2003
                            • 3103

                            #14
                            Ok, I just thought I would post my solution.
                            I had an awful feeling that it wasn't necessarily going to be as straightforward as buying an obstruction spanner of the correct size. I was right!
                            I searched Ebay for the cheapest obstruction spanner in the correct size, 15mm. I found a set of three for about £3. They arrived today. As I suspected the spanner would only locate on the nut in one position, jamming the straight part of the spanner against the exhaust manifold. So I attacked it with the grinder until I was able to get it on in a position where I could get some leverage. It ended up looking like below. If you look at the amount of material on the other end (right) it should give you an idea of how much material had to be removed.
                            That works a treat. So there are more than one way to achieve the objective.
                            Attached Files

                            Comment

                            • Graham
                              S2Forum Extremist
                              • Jul 2003
                              • 1622
                              • Home: United Kingdom Current: Australia

                              #15
                              I get to mine from underneath the brake fluid reservior with a ratchet and a few extensions, using these
                              Attached Files
                              Everything should be made as simple as possible, but not simpler.--:Albert Einstein

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