removing inlet manifold

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  • QuattroFever
    S2Forum Extremist
    • May 2006
    • 1360
    • Country: United Kingdom

    #1

    removing inlet manifold

    how'd you sposed to remove the front lower inlet mani. Bolts behind water manifold ABY s2?
    Volcano ABY coupe

    Ant
  • s2_bo
    S2Forum Zealot
    • Oct 2005
    • 6067
    • Home: United Kingdom Current: France

    #2
    You can get to it with a long extension if you move some bits out the way or you can buy a tool from audi to do it.

    The tool number is on here somewhere..

    Good luck
    91 S2 coupé - RIP
    98 S8 - Luxury barge

    Comment

    • 220bhp
      S2Forum Fiend
      • Nov 2004
      • 2578
      • Home: United Kingdom

      #3
      You need a long straight alan key that fits into a socket,then go through the holes in the IM, if you cant find the right tool then cut the bent end of a long alan key.

      Comment

      • UrS4boy
        S2Forum Obsessed
        • Feb 2006
        • 11859
        • Country: Canada

        #4
        Originally posted by QuattroFever
        how'd you sposed to remove the front lower inlet mani. Bolts behind water manifold ABY s2?
        You need a 6 mm (5?) long allen wrench (long enought to go through the hole in the intake manifold). Should be one of the one's in the red handled set in this UK website:



        Hth
        RS2'd 93 UrS4 5 spd sedan
        94 UrS4 V8 6 spd manual avant

        Comment

        • kwlw
          S2Forum Extremist
          • Sep 2004
          • 1025
          • Country: Lithuania

          #5
          Originally posted by QuattroFever
          how'd you sposed to remove the front lower inlet mani. Bolts behind water manifold ABY s2?
          Get good light and telescopic magnet puller tool with the tools are mentioned below. For example like this one from Maplin:

          I had one, almost unused in garage for years, but only taking IM on/off - proved that it is almost worth it's weight in gold... When you will start work, you'll understand why, unless you have very long and thin fingers, and don't have habit to drop bolts somewhere deep into engine compartment . It's even good for putting bolts back in holes/holding them in place when bolting IM back.

          Sau
          Last edited by kwlw; 5 September 2009, 18:25.
          200 20vt 88' 3b, human carrier
          CQ typ85 with AAN inside, see project blog at http://kwlw.blogspot.com

          Comment

          • AUDIS2avant
            S2Forum Maniac
            • Jan 2009
            • 670
            • Country: Denmark

            #6
            As above, altho i used an externded 1/4" tool kit.
            45min´s and it was off

            Comment

            • QuattroFever
              S2Forum Extremist
              • May 2006
              • 1360
              • Country: United Kingdom

              #7
              nightmare, but...got it off..bucket of patience an allen key with short end cut off and magnetic picker-uper!
              Fitting a reverse IM so that should be fun geting them back in.
              Volcano ABY coupe

              Ant

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