3" turbo back 316 stainless steel exhaust, home made!

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  • terrybullwon
    S2Forum Zealot
    • Mar 2006
    • 8782
    • Country: England

    #16
    Originally posted by quattro
    Er no, i was goint to untill it landed on my doorstep, material soft as hell and the woodruf key WTF is that all about?
    Yeah that key is ropey as hell! I had made a new one made and stuck with it as I have a wider belt
    Chef

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    • quattro
      S2Forum Maniac
      • Dec 2004
      • 768
      • Home: Wales Current: England

      #17
      Originally posted by terrybullwon
      Yeah that key is ropey as hell! I had made a new one made and stuck with it as I have a wider belt
      I bought it asits the only one i could find with the application for the cam sensor on the inside of the pulley, its just sat there now. I remember looking at yours and thinking of trying to get something like that done.
      Probably the longet S2 project in history EVER!

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      • Jamo
        Retired OG Mod
        • Mar 2004
        • 21750
        • Country: United Kingdom

        #18
        My pulley is fine, so is DJones and AndersS2 dunno maybe a bad batch?

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        • terrybullwon
          S2Forum Zealot
          • Mar 2006
          • 8782
          • Country: England

          #19
          Originally posted by Jamo
          My pulley is fine, so is DJones and AndersS2 dunno maybe a bad batch?
          I think they are all the same. They just hang on I guess, Jonus used one with 1000hp and it lasted. Shame you would have thought that they would be better. The woodrough key was my main worry.
          Chef

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          • quattro
            S2Forum Maniac
            • Dec 2004
            • 768
            • Home: Wales Current: England

            #20
            looks like something out of a meccano set!

            You got any piccys of your exhaust Terrybullwon? im intrigued.
            Probably the longet S2 project in history EVER!

            Comment

            • quattro
              S2Forum Maniac
              • Dec 2004
              • 768
              • Home: Wales Current: England

              #21
              Where or what have you guys donne with the W/G, weld back in to the exhaust at origanal location?

              I was thinking to take it the other side of the race cat i have as the W/G dont open unless driving so MOT wont be a problem also should help with reducing back pressure........ Just a thought. Dont want a screamer pipe as that will be the wrong side of loud for me I think, also only sounds good on WOT.
              Probably the longet S2 project in history EVER!

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              • 93URS4Avant
                Registered User
                • Oct 2007
                • 255
                • Home: United Kingdom Current: England

                #22
                I have a home made 3" system - with 3"DP welded straight onto the original piping which is cut just past the turbo and WG. It remains 3" all the way with one back box squeezed in half way which went in after months or tinitis and scaring the **** out of pedestrians and the two original back boxes at the rear. It sounds awesome, really freed up the breathing of the engine but I would suggest you pay attention to back-pressure as this can result in valve stem problems etc.

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                • quattro
                  S2Forum Maniac
                  • Dec 2004
                  • 768
                  • Home: Wales Current: England

                  #23
                  Originally posted by 93URS4Avant
                  I have a home made 3" system - with 3"DP welded straight onto the original piping which is cut just past the turbo and WG. It remains 3" all the way with one back box squeezed in half way which went in after months or tinitis and scaring the **** out of pedestrians and the two original back boxes at the rear.
                  Dont understand, you have org flange and top of DP with 3" the rest of the way with 1 box, then you still have org rear silencers still on??? is this right???


                  Originally posted by 93URS4Avant
                  It sounds awesome, really freed up the breathing of the engine but I would suggest you pay attention to back-pressure as this can result in valve stem problems etc.
                  Care to expand on this?
                  Probably the longet S2 project in history EVER!

                  Comment

                  • quattro
                    S2Forum Maniac
                    • Dec 2004
                    • 768
                    • Home: Wales Current: England

                    #24
                    Well after a LONG time coming i have started fabrication of the above exhaust, looks good so far!
                    Probably the longet S2 project in history EVER!

                    Comment

                    • quattro
                      S2Forum Maniac
                      • Dec 2004
                      • 768
                      • Home: Wales Current: England

                      #25
                      Not perfect looking welding but with argoshield light i think the welds dont look that bad, penetration is 100%.
                      Attached Files
                      Probably the longet S2 project in history EVER!

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                      • quattro
                        S2Forum Maniac
                        • Dec 2004
                        • 768
                        • Home: Wales Current: England

                        #26
                        Few more
                        Attached Files
                        Probably the longet S2 project in history EVER!

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                        • quattro
                          S2Forum Maniac
                          • Dec 2004
                          • 768
                          • Home: Wales Current: England

                          #27
                          Bout 1/2 way down the car now!
                          Attached Files
                          Probably the longet S2 project in history EVER!

                          Comment

                          • quattro
                            S2Forum Maniac
                            • Dec 2004
                            • 768
                            • Home: Wales Current: England

                            #28
                            Should be almost donne by this thim tomorrow not sure about the exhust hangers tho, i will definetly taking one from the middle of the gear box where the old cats used to mount. then thats where im up to.

                            I will be using 10mm stainless rod for the hangers not the standard 'O' type rubber cr@p, thinking more solid ones with 2x10mm holes in them, think i make my self clear, any suggestions?

                            I want a min of 4 mounts as the exhaust will be quite heavy with the cat and flexy bit, but i would be happyer with 5/6. any one have piccys?
                            Probably the longet S2 project in history EVER!

                            Comment

                            • quattrostyle
                              S2Forum Zealot
                              • Oct 2006
                              • 6229
                              • Country: Netherlands

                              #29
                              looks good so far

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                              • Jamo
                                Retired OG Mod
                                • Mar 2004
                                • 21750
                                • Country: United Kingdom

                                #30
                                Originally posted by quattro
                                Should be almost donne by this thim tomorrow not sure about the exhust hangers tho, i will definetly taking one from the middle of the gear box where the old cats used to mount. then thats where im up to.

                                I will be using 10mm stainless rod for the hangers not the standard 'O' type rubber cr@p, thinking more solid ones with 2x10mm holes in them, think i make my self clear, any suggestions?

                                I want a min of 4 mounts as the exhaust will be quite heavy with the cat and flexy bit, but i would be happyer with 5/6. any one have piccys?
                                When I was at Pipewerx they explained a lot of mounts stops the flexi from doing it's job especially if it's mounted too close to the flexi itself plus SS expands a lot.

                                Mine has 3 mounts, 1 for the back box, 1 for the middle and 1 central after the flexi and cat

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