Taking off manifold.. tips

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  • AquaS2
    S2Forum Maniac
    • Jun 2007
    • 705
    • Country: United Kingdom

    #1

    Taking off manifold.. tips

    A couple of my core plugs are non existent, the one on the driver side closest to the turbo has been replaced, only to find that another core plug is missing. So it seems i have to remove the turbo and manifold but without snapping a nut! I'm hoping it's just one more core plug and that's it no more water leaks! Too many have been corrected over the last month to no avail!

    Any hints and tips would be much appreciated

    Regards
    Harry
    F I R E U P T H E Q U A T T R O

    1996 S2 coupe aqua green sold
    1990 MK2 Golf gti 16v oak green sold
  • AquaS2
    S2Forum Maniac
    • Jun 2007
    • 705
    • Country: United Kingdom

    #2
    Anyone?
    F I R E U P T H E Q U A T T R O

    1996 S2 coupe aqua green sold
    1990 MK2 Golf gti 16v oak green sold

    Comment

    • nip
      S2Forum Extremist
      • Apr 2006
      • 1786
      • Home: United Kingdom Current: Abu Dhabi

      #3
      Originally posted by AquaS2
      Anyone?
      when i did mine i used some half moon shaped spanners which helped allot , pretty easy job

      Comment

      • Sleeper_Avant
        S2Forum Fiend
        • Mar 2009
        • 2372
        • Country: England

        #4
        12mm nuts, most are a **** to get to, once they are cracked off they should come out fine, i ground a spanner down (cheap multi hex type) so it was easyer to get in to the bottom ones.

        clean the ends of the studs up as you get a few threads from the end then you start to wind the stud out!
        1993 URS4 Avant Emerald Green 350+bhp
        1991 Ford Sierra Sapphire 4x4 in Magenta
        BoooOOOSSSSSTTTT BANG BANG CHIRP CHIRP

        Comment

        • s2_bo
          S2Forum Zealot
          • Oct 2005
          • 6067
          • Home: United Kingdom Current: France

          #5
          Yes defiantly clean the ends of the threads and also use a penetrating oil on them first.
          Its very unlikely that you will get away with out snapping any studs on the manifold as they are usually quite brittle.

          I used some S spanners, and C spanners and a normal 12mm that i cut very short and then levered from the other side, the ones underneath nearest to the turbo are a pita...
          91 S2 coupé - RIP
          98 S8 - Luxury barge

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