Leaking 3B IM

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  • s2driveruk
    Super Moderator
    • Jul 2003
    • 12696
    • Country: England

    #1

    Leaking 3B IM

    anyone previously come across this when tracing boost leaks. Appears mine is leaking through the actual IM itself in two places at the very end nearest the slam panel....1 on the edge of the moulding mark where there is space the the PS pump to move up towards it Ylooks like a bolt shaped indent and the 2nd on the 2nd side of the runner. Really wierd that its now porous and bleeding off a significant amount of pressure. I have patched it for the moment with some epoxy/liquid metal stuff but its more vorsprung durch bodge that i would like. what options other than replacement exist???
    sigpic

    1992 3b S2 Coupe
  • S2central.net
    Retired OG Mod
    • Jul 2003
    • 16590
    • Country: Northern Ireland

    #2
    Short of some exotic welding I dunno what else to suggest. Would probably be cheaper to source another IM than a good long lasting repair.
    Paul Nugent
    Webmaster http://S2central.net
    Administrator http://S2forum.com

    1994 S2 Coupe ABY - aka Project Lazarus
    2001 A6 allroad 2.5TDi - family tank
    2003 S4 Avant 4.2 V8 - daily burble

    Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

    There are only 10 kinds of people that understand binary - those that do, and those that don't

    Comment

    • Jamo
      Retired OG Mod
      • Mar 2004
      • 21750
      • Country: United Kingdom

      #3
      JB Weld will cure and set and will seal all the leaks however now would be a good time to go to a reverse inlet manifold

      Comment

      • S2central.net
        Retired OG Mod
        • Jul 2003
        • 16590
        • Country: Northern Ireland

        #4
        I was thinking jb weld too but you would need to open up the cracks sufficiently large to have any chance of the wonder product taking hold. It might be worth a try if a replacement IM is hard to find.
        Paul Nugent
        Webmaster http://S2central.net
        Administrator http://S2forum.com

        1994 S2 Coupe ABY - aka Project Lazarus
        2001 A6 allroad 2.5TDi - family tank
        2003 S4 Avant 4.2 V8 - daily burble

        Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

        There are only 10 kinds of people that understand binary - those that do, and those that don't

        Comment

        • Jamo
          Retired OG Mod
          • Mar 2004
          • 21750
          • Country: United Kingdom

          #5
          True true, not a lot of IM on the market at the moment a lot of them have been bought by golf owners and chopped up!

          Comment

          • S2central.net
            Retired OG Mod
            • Jul 2003
            • 16590
            • Country: Northern Ireland

            #6
            Could be worth a cheeky upgrade to ABY IM
            Paul Nugent
            Webmaster http://S2central.net
            Administrator http://S2forum.com

            1994 S2 Coupe ABY - aka Project Lazarus
            2001 A6 allroad 2.5TDi - family tank
            2003 S4 Avant 4.2 V8 - daily burble

            Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

            There are only 10 kinds of people that understand binary - those that do, and those that don't

            Comment

            • S2central.net
              Retired OG Mod
              • Jul 2003
              • 16590
              • Country: Northern Ireland

              #7
              Must be some of those castoff from the Wagner Reverse IM users ??????????
              Paul Nugent
              Webmaster http://S2central.net
              Administrator http://S2forum.com

              1994 S2 Coupe ABY - aka Project Lazarus
              2001 A6 allroad 2.5TDi - family tank
              2003 S4 Avant 4.2 V8 - daily burble

              Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

              There are only 10 kinds of people that understand binary - those that do, and those that don't

              Comment

              • Rusty
                Super Moderator
                • Jun 2004
                • 18953
                • Country: United Kingdom

                #8
                Isn't there some silly difference between the 3B and ABY? IIRC, Newsh had some problem with different dimensions when fitting the RS2 IM. Worth a search fo sho.
                Cheers'en, AndyC
                1994 ABY Coupe - Projekt Alpinweiss

                Comment

                • Jamo
                  Retired OG Mod
                  • Mar 2004
                  • 21750
                  • Country: United Kingdom

                  #9
                  Yes the ABY and RS2 ones aren't designed to fit over the dizzy and you have to modify them to do so

                  Comment

                  • Jamo
                    Retired OG Mod
                    • Mar 2004
                    • 21750
                    • Country: United Kingdom

                    #10
                    Originally posted by Rusty
                    Isn't there some silly difference between the 3B and ABY? IIRC, Newsh had some problem with different dimensions when fitting the RS2 IM. Worth a search fo sho.
                    For Newsh IIRC he had to make a spacer for the throttle body as well

                    Comment

                    • Rusty
                      Super Moderator
                      • Jun 2004
                      • 18953
                      • Country: United Kingdom

                      #11
                      For sure, that sounds like the one. Family album has ABY and 3B TBs as different suffixes. David, I have a spare ABY TB, should you need to borrow one
                      Cheers'en, AndyC
                      1994 ABY Coupe - Projekt Alpinweiss

                      Comment

                      • S2central.net
                        Retired OG Mod
                        • Jul 2003
                        • 16590
                        • Country: Northern Ireland

                        #12
                        Oh yeah... that confounded dissy.......

                        SO maybe a chance for a cheeky upgrade to ABY IM, coilpacks, wire swaps, ECU, fuel rail & CMP - LOL
                        Paul Nugent
                        Webmaster http://S2central.net
                        Administrator http://S2forum.com

                        1994 S2 Coupe ABY - aka Project Lazarus
                        2001 A6 allroad 2.5TDi - family tank
                        2003 S4 Avant 4.2 V8 - daily burble

                        Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

                        There are only 10 kinds of people that understand binary - those that do, and those that don't

                        Comment

                        • s2driveruk
                          Super Moderator
                          • Jul 2003
                          • 12696
                          • Country: England

                          #13
                          :lol i sniff some scope creep on this one
                          sigpic

                          1992 3b S2 Coupe

                          Comment

                          • Knight Rider S4
                            S2Forum Possessed
                            • Mar 2005
                            • 3541
                            • Country: Scotland

                            #14
                            This might sound cowboyish , but seems the in thing at the moment take it off and send to get ceramic coated , I know it is meant for more heat induced items but cant see why not it would not work ?..wont leak again after that , guy down the road does them for £120
                            93 S2 Avant Parting
                            91 URQ RR
                            02 A4 tdi Avant

                            Comment

                            • djh
                              S2Forum Extremist
                              • Jun 2011
                              • 1622
                              • Home: United States Current: United Kingdom

                              #15
                              Originally posted by Knight Rider S4
                              This might sound cowboyish , but seems the in thing at the moment take it off and send to get ceramic coated , I know it is meant for more heat induced items but cant see why not it would not work ?..wont leak again after that , guy down the road does them for £120
                              Good alternative but probably more than a replacement 3b im would cost if one could be sourced. Even changing everything to aan reverse inlet setup would not be much more than that amount if you get the stuff from the right forum members.

                              Comment

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