Rs2 Mani cracks

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  • audinut
    S2Forum Fiend
    • Jul 2009
    • 2195
    • Country: United Kingdom

    #1

    Rs2 Mani cracks

    Hi can anyone tell me if the cracks inside this RS2 mani are going to cause me issues in the future ?

    The outer cracks I can get welded very easily but the inner cracks are slightly more difficult due to space restrictions

    anyone have experience of doing something like this?



    Last edited by audinut; 19 March 2012, 20:36. Reason: spelling
    NOT a car dealer! just an S2/RS2 enthusiast
  • UrS4boy
    S2Forum Obsessed
    • Feb 2006
    • 11859
    • Country: Canada

    #2
    Is that a real OE RS2 exhaust manifold or a clone? Real ones have a high nickel content in the casting alloy.
    RS2'd 93 UrS4 5 spd sedan
    94 UrS4 V8 6 spd manual avant

    Comment

    • driftin jo
      S2Forum Fiend
      • Sep 2007
      • 2222
      • Country: United Kingdom

      #3
      If you are going to weld it you need to get it
      nice and hot and use inconel wire with a tig, assuming
      its a real one it should be fine.

      Comment

      • audinut
        S2Forum Fiend
        • Jul 2009
        • 2195
        • Country: United Kingdom

        #4
        yes its real - should i try and get the inside welded ?
        NOT a car dealer! just an S2/RS2 enthusiast

        Comment

        • veneto rs2
          S2Forum Extremist
          • Jun 2006
          • 1022
          • Country: Veneto

          #5
          I did get my RS2 original manifold welded but it last perhaps 5000 kms.
          The cracks were very similar to the ones in your picture.
          Welding was done by professionals: http://www.sintesicompetition.com/site/
          but still it cracked again nicely and presto.

          Wagner it's the (expensive) solution IMHO, expensive (not that much in comparison to the original from Audi) but better flow better fitting and very good quality.


          Stefano
          http://www.audisportclub.com/

          http://www.s2forum.com/forum/vbgoogl...227295&zoom=16

          Comment

          • popdemonic
            S2Forum Extremist
            • Dec 2007
            • 1304
            • Country: Thailand

            #6
            Any cast 'em is normal to have cracks.I have multiple cracks on Wagner too.
            one of a few I5 from Asia.

            Comment

            • Billman
              S2Forum Freak
              • Nov 2004
              • 4129

              #7
              how old is your Wagner?
              Go Holset or Go RS4

              Comment

              • driftin jo
                S2Forum Fiend
                • Sep 2007
                • 2222
                • Country: United Kingdom

                #8
                How big is the crack on your Wagner ? :mischeif:

                Comment

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