Rattly cat,causes?remedies

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  • bertman
    S2Forum Extremist
    • Apr 2007
    • 1173
    • Current: United Kingdom

    #1

    Rattly cat,causes?remedies

    Nearside cat has been rattling for a few days now,and anoying the wife when she is driving it
    What is causing it to rattle?
    I am going to take it off this weekend and examine the core to see if anything is amiss.
    Is there a fix to stop the rattle(unless its knacked and therefore i will bin it)
    Rob

    Ragussa green avant RS2+ spec
    Racing blue Octavia VRS mk2 estate-Remapped now to 250 bhp
    Audi coupe gt-slow as hell but loads of character-sold
  • spink
    S2Forum Freak
    • Jul 2003
    • 4382
    • Country: England

    #2
    insides can deteriorate on cats and bits get blown through the exhaust,I must say i have never seen or heard of it on an s2/s4/s6 before though (they are high quality),v6s are very common for it though.You could cut a flap in the cat and remove the loose bits then weld it back up as a temp measure but the same issue may happen again.There should be plenty of spare ones sat in peoples garages,new oem ones are mad money

    happy birthday by the way

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    • Fat Audi 80
      Super Moderator
      • Jan 2004
      • 10547
      • Country: England

      #3
      Mine went that way, the ceramic honeycomb breaks up and no longer fits inside the body of the cat. The rattling sounds awful and will drive you mad. I managed to find some low mileage secondhand replacements...
      The Perfectionist
      sigpic
      Audi Class Concours winner Stoner Park 2014, ADI Concours D'Elegance Class Winner 2008, Runner up 2014. Winner, S2Forum Show'n'Shine Billing 2006 & 2008.

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      • andy10v
        S2Forum Zealot
        • Mar 2009
        • 5996
        • Country: Scotland

        #4
        Jas11n had some cheap ones that broke up completely and blocked the exhaust casuing a few issues IIRC.
        Current-2004 Impreza PPP wagon

        Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
        Sold ABY-stock

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        • bertman
          S2Forum Extremist
          • Apr 2007
          • 1173
          • Current: United Kingdom

          #5
          Cheers for the answers guys,could be on its way out then.I will still take it off for a looksie.
          I will put a wanted out for a pair of cats and see whats out there.
          Rob

          Ragussa green avant RS2+ spec
          Racing blue Octavia VRS mk2 estate-Remapped now to 250 bhp
          Audi coupe gt-slow as hell but loads of character-sold

          Comment

          • S2TORNADO
            S2Forum Maniac
            • Jan 2008
            • 620
            • Country: England

            #6
            Originally posted by Fat Audi 80
            Mine went that way, the ceramic honeycomb breaks up and no longer fits inside the body of the cat. The rattling sounds awful and will drive you mad. I managed to find some low mileage secondhand replacements...

            yes, seen it before. took the cat off, shook it around and bits came out. its difficult to get all the loose bits out though as they lock themselves in.
            sounds like broken tea-cups in there.

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            • S2TORNADO
              S2Forum Maniac
              • Jan 2008
              • 620
              • Country: England

              #7
              Originally posted by bertman
              Cheers for the answers guys,could be on its way out then.I will still take it off for a looksie.
              I will put a wanted out for a pair of cats and see whats out there.

              they weigh-in for £55 each at mean scrap yards. i'd hate to ask how much new ones are from audi.

              Comment

              • Error404
                Super Moderator
                • Mar 2007
                • 19789
                • Country: United Kingdom

                #8
                Good info, I have 1.5 cats in the garage
                I had to change the downpipes on the S4 a few weeks ago, one of the pre-cats had disintegrated and was rattling like a mother ****er, sounded horrible like someone dragging a string of cans down a cobbled street. To make matters worse her indoors wouldn't even let me gut the pre-cats on the replacement pipes.... I wont ask next time
                Panthero Coupé quattro 20vt
                Indigo ABY coupé
                Imola B6 S4 Avant

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