3.5'' exhaust DIY or NOT

Collapse
X
 
  • Time
  • Show
Clear All
new posts
  • robo
    S2Forum Fiend
    • Aug 2004
    • 2086
    • Home: Poland Current: England

    #1

    3.5'' exhaust DIY or NOT

    It looks like for my gt35 I will need to have 3.5'' exhaust made up, the question is do I try to get it done my self or get professionals do it for me?
    Me and my mate Pete have some skills of making stuff so hopefully between us should get it done.
    Did you have some bad experience/ trouble on the way of making your own exhaust that half way down the road you regretted spending money on pipe, gas and wasting time?
    Would anyone have idea how much would 3.5'' exhaust cost? The last time I had 3'' exhaust done at long life it costed 1k.

    Cheers
    sigpic_________
    Rob
  • Rocco
    S2Forum Zealot
    • Aug 2007
    • 6393
    • Country: Spain

    #2
    i am almost sure that with a full 3" system you will be ok

    also fit a scremer pipe to help
    RED Mitsubishi Lancer Evolution VI TME nº 16 of 250
    BLACK Mitsubishi Lancer Evolution VI TME nº 189 of 250
    LWB Audi Sport Quattro project

    Comment

    • DJones
      S2Forum Fiend
      • Jun 2005
      • 2020
      • Country: United Kingdom

      #3
      Robo,

      I made mine turbo back, its not that hard to do. All in it cost me about £300 that's including a new 3" straight through back box..

      Have a go..

      Comment

      • Error404
        Super Moderator
        • Mar 2007
        • 19789
        • Country: United Kingdom

        #4
        I would DIY it as long as you have the tools to cut the tube accurately and you can wield a TIG torch
        Panthero Coupé quattro 20vt
        Indigo ABY coupé
        Imola B6 S4 Avant

        Comment

        • andy10v
          S2Forum Zealot
          • Mar 2009
          • 5996
          • Country: Scotland

          #5
          Originally posted by Error404
          I would DIY it as long as you have the tools to cut the tube accurately and you can wield a TIG torch


          Time and patience obviously, but making exhausts with hacksaws is ********.
          Current-2004 Impreza PPP wagon

          Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
          Sold ABY-stock

          Comment

          • robo
            S2Forum Fiend
            • Aug 2004
            • 2086
            • Home: Poland Current: England

            #6
            Originally posted by Rocco
            i am almost sure that with a full 3" system you will be ok

            also fit a scremer pipe to help
            This would be so much easier if 3'' could be enough. Few years back when I was building the s2 I bought some 4'' pipe and that was very tight.
            sigpic_________
            Rob

            Comment

            • AndyP
              S2Forum Zealot
              • Feb 2004
              • 6049
              • Country: England

              #7
              Do it DIY, it's much more satisfying, even if it's time consuming. I was getting quotes of over £1000 for a 3" system for mine so I bought a TIG welder, chop saw, belt sander, tube, bends and gas and still came out with plenty of change for £1k.

              I made a 3.5" downpipe for Jamo's car and it's tight but doable.
              sigpic
              1991 Audi S2 3B - 2.5 Stroker engine
              1997 A6 2.5TDi quattro avant - C4
              1976 RD250E / 350LC cafe racer

              Comment

              • robo
                S2Forum Fiend
                • Aug 2004
                • 2086
                • Home: Poland Current: England

                #8
                Got the Tig, couple of grinders, sander just need to get chop saw for metal as I dont think I can use my dewalt wood chop saw
                sigpic_________
                Rob

                Comment

                • AndyP
                  S2Forum Zealot
                  • Feb 2004
                  • 6049
                  • Country: England

                  #9
                  If you're going to do it, one of these is really useful

                  http://www.ebay.co.uk/itm/Sealey-SM1...item27cc71e1af
                  sigpic
                  1991 Audi S2 3B - 2.5 Stroker engine
                  1997 A6 2.5TDi quattro avant - C4
                  1976 RD250E / 350LC cafe racer

                  Comment

                  • blues n 2s
                    S2Forum Enthusiast
                    • Jun 2008
                    • 136
                    • Country: United Kingdom

                    #10
                    exhaust

                    Not too long ago i had 3" system made for my coupe £500.I used MIJ Engineering Walsall.They was really good
                    I must have an S2!!!!

                    Comment

                    • SteveH
                      Super Moderator
                      • Jul 2003
                      • 4460
                      • Country: United Kingdom

                      #11
                      I bought a TIG and all the pipe and bends from MIJ. One straight through box and a side exit if you want to avoid the tricky bit over the rear driveshaft. If you have access to ramps it will be a whole lot easier than doing it under the car!

                      Sounds nuts, but draws a little too much attention
                      91 Modded 3B
                      14 A6 Avant Black Edition

                      Comment

                      Working...