ur large front mount intercooler

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  • robbie100hp
    S2Forum Fanatic
    • Dec 2012
    • 91
    • Country: United Kingdom

    #1

    ur large front mount intercooler

    hi new here, iv got a 20v ur that i had a front end smash in, so iv decided to front mount it but without going sport front end.
    Has anybody ever done this before and still hidden it?
    Im going to have to cut the front apart any way!
    Also have people used intercoolers with inlet n outlet on the same? Because im not too sure how to run the outlet back to the inlet manifold
    any help or pic would be great
  • jsws3
    S2Forum Extremist
    • Apr 2012
    • 1174
    • Country: United Kingdom

    #2
    Use a Wagner reverse inlet manifold so the inet will now be on the right hand side of the car and there is a guy named hank from the states that put a front mount in his ur but I don't remember what size it was and it was a tight fit too .

    Comment

    • Pat D
      S2Forum Maniac
      • Dec 2011
      • 748
      • Country: Australia

      #3
      Hank would be able to help you out with that. He also has a site up now
      ABY S2 stroker (work in progress)

      B5 1.8T quattro

      B4 2.3 (decommissioned)

      Comment

      • robbie100hp
        S2Forum Fanatic
        • Dec 2012
        • 91
        • Country: United Kingdom

        #4
        Thanks for the quick replies guys, has anybody mounted one in front of the main rad?

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        • robo
          S2Forum Fiend
          • Aug 2004
          • 2086
          • Home: Poland Current: England

          #5
          Originally posted by robbie100hp
          Thanks for the quick replies guys, has anybody mounted one in front of the main rad?
          Both set ups has been done, there is ur with front intercooler running 500hp and there are few twin intercooler set ups as well.
          sigpic_________
          Rob

          Comment

          • urs4guy
            S2Forum Enthusiast
            • Dec 2007
            • 192
            • Country: United States

            #6
            Here's what I've got with Da Monstah. This car has put down 755 wheel hp and has a new billet wheel turbo that will promise more. The core of the FMIC measures 24"x10.5"x4".





            Hap, wit dakine FMIC not from Evahboost, Maguire

            Comment

            • quattrostyle
              S2Forum Zealot
              • Oct 2006
              • 6229
              • Country: Netherlands

              #7
              I think TS is referring to an Urq. not UrS4.

              Comment

              • urs4guy
                S2Forum Enthusiast
                • Dec 2007
                • 192
                • Country: United States

                #8
                Originally posted by quattrostyle
                I think TS is referring to an Urq. not UrS4.
                Oops...

                Comment

                • ralleyquattro
                  S2Forum Maniac
                  • Oct 2007
                  • 536
                  • Home: Poland Current: Canada

                  #9
                  Here is my setup



                  More in my MG thread here
                  So.. the ax has fallen and last November I was able to pick up not one, not two but three Ur-q for the price of one. Here is the original ad: "I have three Ur Qattros on the blocks... 1. 1981 Mars Red (yes an 81 from Europe) that is a rust free shell but has 90% of the parts brought in as a...


                  HTH
                  Last edited by ralleyquattro; 4 January 2013, 14:28.
                  www.quattro.ca
                  B2: 82 Urq into Sport quattro, 82 4000 2-door, 83 80q 2 Door, 83 Ur-q CDN, 85 Ur-q Euro with 3B, 86 4kq, 59,000km
                  B3/B4: 91 CQ, 93 90q 2.5TDI, 94 80q avant 2.5tdi, 94 S2 Avant

                  Comment

                  • andrewcoupe
                    S2Forum Enthusiast
                    • Dec 2010
                    • 125
                    • Country: South Africa

                    #10
                    Originally posted by ralleyquattro
                    Here is my setup



                    More in my MG thread here
                    So.. the ax has fallen and last November I was able to pick up not one, not two but three Ur-q for the price of one. Here is the original ad: "I have three Ur Qattros on the blocks... 1. 1981 Mars Red (yes an 81 from Europe) that is a rust free shell but has 90% of the parts brought in as a...


                    HTH
                    I like what you have done on the front end of your UR with cutting the bit inbetween the headlights and I`m assuming just made brackets for underneath.

                    Have you got the bottom section cut too? that would help taking the engine in and out.

                    Comment

                    • ralleyquattro
                      S2Forum Maniac
                      • Oct 2007
                      • 536
                      • Home: Poland Current: Canada

                      #11
                      Originally posted by andrewcoupe
                      I like what you have done on the front end of your UR with cutting the bit inbetween the headlights and I`m assuming just made brackets for underneath.

                      Have you got the bottom section cut too? that would help taking the engine in and out.

                      I have brackets holding up the I/C from bottom.
                      I did not cut the main crossmember, wanted to keep the sheetmetal as original as possible... it hurt me a lot cutting just the upper support, but there was no choice.
                      I hope not to be taking the engine out ever again..

                      Ur-q is a PITA when it comes to room for nice FMIC. S2 is so much better in that respect.

                      Cheers
                      www.quattro.ca
                      B2: 82 Urq into Sport quattro, 82 4000 2-door, 83 80q 2 Door, 83 Ur-q CDN, 85 Ur-q Euro with 3B, 86 4kq, 59,000km
                      B3/B4: 91 CQ, 93 90q 2.5TDI, 94 80q avant 2.5tdi, 94 S2 Avant

                      Comment

                      • george21
                        S2Forum Addict
                        • Aug 2007
                        • 226
                        • Home: Lithuania Current: United Kingdom

                        #12
                        there is my setup, not tested on the road yet
                        size 470x230x65 car running aby unit with around 315-320 bhp
                        is's got a bracket made up from under the intercooler. inplace of the front engine mount.
                        and you have to modify alternator bracket a bit/ make it longer.
                        main issue is the distance/clearance between intercooler and engine. i have about 30mm clearance.
                        hope it helps.

                        Comment

                        • george21
                          S2Forum Addict
                          • Aug 2007
                          • 226
                          • Home: Lithuania Current: United Kingdom

                          #13
                          I may add my setup is completely different from the
                          post above, as it is fitted with power steering pump and alternator in original
                          Places. And it is standard inlet manifold, not aan or mtm,Wagner . It was hard, very hard, but can be done...

                          Comment

                          • dirtybarry
                            S2Forum Addict
                            • Jun 2006
                            • 282
                            • Country: United Kingdom

                            #14
                            I'm just about the use Porsche 944 turbo intercooler with modified end tank (turned 90 deg) in stock location. Just can't bring myself to cut the bar between the headlights. If that ain't cool enough for 380hp then I will mount a second intercooler front of the rad. Just a thought.
                            1986 urquattro 20v 3b

                            Comment

                            • robo
                              S2Forum Fiend
                              • Aug 2004
                              • 2086
                              • Home: Poland Current: England

                              #15
                              Originally posted by dirtybarry
                              I'm just about the use Porsche 944 turbo intercooler with modified end tank (turned 90 deg) in stock location. Just can't bring myself to cut the bar between the headlights. If that ain't cool enough for 380hp then I will mount a second intercooler front of the rad. Just a thought.
                              That intercooler is more then enough for 380, if you measure this one against rs2 one they are more or less the same size.
                              This option also has been done by someone I know but this way is allot of work.
                              sigpic_________
                              Rob

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