Exhaust - 2.5" Vs 3.0"

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  • diogocartier
    S2Forum Enthusiast
    • Jan 2012
    • 151
    • Country: Brazil

    #1

    Exhaust - 2.5" Vs 3.0"

    Guys,

    During the next month I´ll assembly my car.

    RS2 turbo + Fuel Injector + remap + intake hoses & exhaust.

    What should I go, 2.5 or 3?
    why?

    Best regards,

    Diogo.
  • rynaqui
    S2Forum Fiend
    • Mar 2012
    • 2752
    • Country: Malta

    #2
    I think 2.5" is enough but larger downpipe than stock will help. RS2 (2.75") or custom made. I don't think a 3" system would hurt though
    1996 S2 ABY Silver

    Comment

    • 20Vcqdriver
      S2Forum Maniac
      • Jun 2007
      • 829
      • Country: United Kingdom

      #3
      What power you aiming to end up with? 2.5" is good to about 350bhp if free flowing silencers and no cat. Add a 3" downpipe to same system and you should be good to about 420bhp, after this I think you'll need to go 3" all the way... Just going on my own experience....
      1986 Coupe q - 2281cc 3B, chargecooler, 2.75" exh & downpipe, ported head, water injection, CGR box, modified MD357 turbo, 440cc injectors, high power coil.
      2004 A4 2.5TDi convertible, re-mapped to 180bhp
      2011 A5 sportback 3TDi-Backbox delete, remap

      Comment

      • diogocartier
        S2Forum Enthusiast
        • Jan 2012
        • 151
        • Country: Brazil

        #4
        My goal is to hit 380~400bhp...
        it will be full system on 2.5" with just one muffler...

        i think that 3" will be too louder...

        The down pipe on 3" is a good choice?

        I´m afraid that 2.5" can be to small..

        rgds!

        Comment

        • filip.krticka
          S2Forum Enthusiast
          • Sep 2008
          • 170
          • Home: Czech Republic

          #5
          Do not forget, that RS2 has 2,75"

          exhaust system loudness is not question od 2" or 3" diameter, but silencer, which have to be installed

          3" will be a bit boomy, but power needs larger diameter.

          My vote is 3" togeter with metallic cat and two silencers.

          Comment

          • caterpillar
            S2Forum Fiend
            • Jun 2004
            • 2480

            #6
            att least 3"... or bigger... ive tryed both... no cat.. only on big box in the rear... dual tailpipes.. jepp in 3"... leave about 25-40mm clearance to the chassi...

            Comment

            • Rusty
              Super Moderator
              • Jun 2004
              • 18953
              • Country: United Kingdom

              #7
              You'll need a bigger turbo for that power bracket... Either an RS2 hybrid or a K26/7.

              Go 3" for the exhaust. If you want it to resonate less then drop the diameter towards the rear box, it seems to quieten them down a bit by interrupting the standing waves and thus changing the tuning frequency of the exhaust. I'd go 3" to the rear seats and then 2.75" to the rear box. I run 3" and 2.5" with a single box and it's not much louder than stock in the car.
              Cheers'en, AndyC
              1994 ABY Coupe - Projekt Alpinweiss

              Comment

              • John B
                S2Forum Maniac
                • Apr 2008
                • 926
                • Country: United Kingdom

                #8
                Originally posted by Rusty
                You'll need a bigger turbo for that power bracket... Either an RS2 hybrid or a K26/7.

                Go 3" for the exhaust. If you want it to resonate less then drop the diameter towards the rear box, it seems to quieten them down a bit by interrupting the standing waves and thus changing the tuning frequency of the exhaust. I'd go 3" to the rear seats and then 2.75" to the rear box. I run 3" and 2.5" with a single box and it's not much louder than stock in the car.


                I used to have a 2.5" Milltek which was subtle even without cats. I now have a 3" custom, which does resonate more but is quietened a little by a sports cat and the 2 boxes.

                K24 hybrid or K26/7 is the way to go if you want plug and play.

                JB
                2001 996 C4 - Being renovated
                1994 ABY Coupe - "Das Smaragd RS2+ Coupe" - Sold

                Comment

                • caterpillar
                  S2Forum Fiend
                  • Jun 2004
                  • 2480

                  #9
                  ive even tryed 4" on a old mercedes, from 3"... and the turbo come over 600rpm earlier... 2600rpm with 3" and with 4" from 2000rpm...i was shocked...

                  Comment

                  • diogocartier
                    S2Forum Enthusiast
                    • Jan 2012
                    • 151
                    • Country: Brazil

                    #10
                    I'm convinced...
                    I'm going with 3"

                    Thank you all!

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