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What power you aiming to end up with? 2.5" is good to about 350bhp if free flowing silencers and no cat. Add a 3" downpipe to same system and you should be good to about 420bhp, after this I think you'll need to go 3" all the way... Just going on my own experience....
1986 Coupe q - 2281cc 3B, chargecooler, 2.75" exh & downpipe, ported head, water injection, CGR box, modified MD357 turbo, 440cc injectors, high power coil.
2004 A4 2.5TDi convertible, re-mapped to 180bhp
2011 A5 sportback 3TDi-Backbox delete, remap
att least 3"... or bigger... ive tryed both... no cat.. only on big box in the rear... dual tailpipes.. jepp in 3"... leave about 25-40mm clearance to the chassi...
You'll need a bigger turbo for that power bracket... Either an RS2 hybrid or a K26/7.
Go 3" for the exhaust. If you want it to resonate less then drop the diameter towards the rear box, it seems to quieten them down a bit by interrupting the standing waves and thus changing the tuning frequency of the exhaust. I'd go 3" to the rear seats and then 2.75" to the rear box. I run 3" and 2.5" with a single box and it's not much louder than stock in the car.
Cheers'en, AndyC
1994 ABY Coupe - Projekt Alpinweiss
You'll need a bigger turbo for that power bracket... Either an RS2 hybrid or a K26/7.
Go 3" for the exhaust. If you want it to resonate less then drop the diameter towards the rear box, it seems to quieten them down a bit by interrupting the standing waves and thus changing the tuning frequency of the exhaust. I'd go 3" to the rear seats and then 2.75" to the rear box. I run 3" and 2.5" with a single box and it's not much louder than stock in the car.
I used to have a 2.5" Milltek which was subtle even without cats. I now have a 3" custom, which does resonate more but is quietened a little by a sports cat and the 2 boxes.
K24 hybrid or K26/7 is the way to go if you want plug and play.
JB
2001 996 C4 - Being renovated
1994 ABY Coupe - "Das Smaragd RS2+ Coupe" - Sold
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