Crossmember

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  • Sweeper
    S2Forum Extremist
    • Jul 2003
    • 1317
    • Country: Latvia

    #1

    Crossmember

    Does anybody have a blue prints for crossmember for the large IC like martinjs have ?

    I need to make mine
    Vadim.

    New engine (mechanical PKM head) , Alcon 332mm brakes , Pauter rods , Mahle pistons, GT30R , kw v2 sucpension , new exhaust. 608HP. For SALE !
  • Billman
    S2Forum Freak
    • Nov 2004
    • 4129

    #2
    I would like to have this too!!!
    Go Holset or Go RS4

    Comment

    • Beetie
      S2Forum Extremist
      • Oct 2003
      • 1517
      • Country: England

      #3
      i think the best way is to 'offer' the ic up to the front of the car and go from there.... Trial and error i think
      Was a '93 3B, Dont ask now tho......

      Comment

      • Sweeper
        S2Forum Extremist
        • Jul 2003
        • 1317
        • Country: Latvia

        #4
        Tom and Martin should have the drawings !
        Vadim.

        New engine (mechanical PKM head) , Alcon 332mm brakes , Pauter rods , Mahle pistons, GT30R , kw v2 sucpension , new exhaust. 608HP. For SALE !

        Comment

        • audiman
          S2Forum Freak
          • Jul 2003
          • 4827
          • Country: United Kingdom

          #5
          Er, should!! I dont have them anymore, plus its not the best fit. Dougs is about the best apart from his huge spacers, but that could be modified. We used 30mm SS box section with 3mm or 5mm plates. Doug used the x member to sit on top of the engine snub mount. Which seems to work well.
          sigpic
          Tom C - www.rcmr.co.uk
          Audi UR Quattro
          Audi 100 C3 2.0 5 cyl 115ps
          Audi S2 - 07k engine project aiming for 800ps
          Audi B5 RS4 645ps 911nm

          Comment

          • martinjs
            S2Forum Possessed
            • Jul 2003
            • 3205
            • Country: England

            #6
            I dont have any measurements either.
            Its not that hard to make really, if you already have the ic its just trial and error as beetie says.

            Comment

            • Sweeper
              S2Forum Extremist
              • Jul 2003
              • 1317
              • Country: Latvia

              #7
              Ok thanks , will try myself.
              Vadim.

              New engine (mechanical PKM head) , Alcon 332mm brakes , Pauter rods , Mahle pistons, GT30R , kw v2 sucpension , new exhaust. 608HP. For SALE !

              Comment

              • Mark Halligan
                S2Forum Fiend
                • Jul 2003
                • 2001
                • Country: England

                #8
                Originally posted by Beetie
                i think the best way is to 'offer' the ic up to the front of the car and go from there.... Trial and error i think
                I agree with this, best just to have the basic design in your head and work to that. I just finished mine today. Welding is not pretty but it can handle me swinging off of it.
                Attached Files
                Mark - Modded

                Comment

                • Mark Halligan
                  S2Forum Fiend
                  • Jul 2003
                  • 2001
                  • Country: England

                  #9
                  I copied Doug's, Martins and Toms designs, the only thing I did different was weld in the SQ snub mount bracket, which is a lot better than the standard set up.
                  Attached Files
                  Last edited by Mark Halligan; 12 February 2005, 22:37.
                  Mark - Modded

                  Comment

                  • Stick Insect
                    S2Forum Fiend
                    • Dec 2003
                    • 2338
                    • Country: United Kingdom

                    #10
                    Originally posted by Sweeper
                    Does anybody have a blue prints for crossmember for the large IC like martinjs have ?

                    I need to make mine
                    Vadim, I made Martin@s and it was just a case of taking the front off and using 25mm thick wall tubing and some 4mm plate for the side brackets. there is a thread showing the making of the crossmember.

                    HTH

                    David

                    Comment

                    • Mark Halligan
                      S2Forum Fiend
                      • Jul 2003
                      • 2001
                      • Country: England

                      #11
                      Originally posted by Stick Insect
                      there is a thread showing the making of the crossmember.

                      Yes its here http://www.s2forum.com/forum/showthr...9096#post29096. its one of three that I have been looking at a lot the last couple of days .
                      Mark - Modded

                      Comment

                      • martinjs
                        S2Forum Possessed
                        • Jul 2003
                        • 3205
                        • Country: England

                        #12
                        That should do the job mark

                        Comment

                        • audiman
                          S2Forum Freak
                          • Jul 2003
                          • 4827
                          • Country: United Kingdom

                          #13
                          If you can stand on it, then it should be fine. I see that it got a coat is silver bling paint!
                          sigpic
                          Tom C - www.rcmr.co.uk
                          Audi UR Quattro
                          Audi 100 C3 2.0 5 cyl 115ps
                          Audi S2 - 07k engine project aiming for 800ps
                          Audi B5 RS4 645ps 911nm

                          Comment

                          • Josh-stateside
                            S2Forum Maniac
                            • Jul 2003
                            • 741
                            • Country: United States

                            #14
                            I've been planning this setup for a while. Alex a guy here in the states even got it to work before me.


                            Here's a pic of the aan snub mount bracket:



                            Here's a picture of the b4 radiator support with the same intercooler that I bought.



                            I am still waiting for for my 3b intake manifolds to come from germany for my coupe's project. I may go to a front engine throttle body placement but since I am using standalone on the second coupe there really isn't a pt unless I have problems plumbing in the intercooler hoses. My solution to the intercooler hoses maybe to source an AAN S4 lower intercooler hose which is either plastic or metal depending on part #s. I may even consider making my intercooler support out of 3 inch round steel or aluminum pipe. This would support the intercooler and be used for feeding air to the engine.

                            My main reason for posting this is to show the aan snub mount bracket and v6 radiator support.

                            On a side note. I may cut my 3b intake manifold and flip it around and relocated my power steering pump to the allternator position and move the allternator to the exhaust side of the engine. The 10v 5000 motors and 200 3b motors had the allternator mounted on the exhaust side of the engine. I have yet to run to the junk yard to source the vw power steering bracket that I am thinking of using with this setup. Many choices to say the least.

                            Cheers
                            Josh
                            I chose not to choose life: I chose something else. And the reasons? There are no reasons. Who need reasons when you've got quattro?

                            Comment

                            • porkkis
                              S2Forum Extremist
                              • Aug 2003
                              • 1994
                              • Country: Finland

                              #15
                              Oh man! The setup on the red one looks absolutely great. More pics would be appreciated!!

                              There are also other cars with alternator on the right like t81/t85 5cyl cars.
                              Last edited by porkkis; 13 February 2005, 22:40.
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