Thick walled Aluminium tube and bends

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  • SteveH
    Super Moderator
    • Jul 2003
    • 4460
    • Country: United Kingdom

    #1

    Thick walled Aluminium tube and bends

    I'm Looking to fabricate another reversed inlet but struggling to find a UK supplier of thick walled alloy tube and bends. I don't want 3Mtrs or more of tube which rules out lots of suppliers. I'm after 1 mtr or of 4" pipe with a 4mm to 5mm wall and a 3" 90 degree bend with similar wall thickness. Anyone have any or have suggestions for a supplier?

    I plan to use the runners from a 3B inlet to create the new manifold which will allow me to retain the PAS pump in the original location. Probably not the best flowing runners, but hopefully something which will be fine for 450 to 500HP.

    Any suggestions or experience of undertaking the same process would be great
    91 Modded 3B
    14 A6 Avant Black Edition
  • AndyP
    S2Forum Zealot
    • Feb 2004
    • 6049
    • Country: England

    #2


    £48 for a 1m length of 4" x 3/16" wall

    I'm still looking for bends, think they're going to be more tricky in that wall thickness.
    sigpic
    1991 Audi S2 3B - 2.5 Stroker engine
    1997 A6 2.5TDi quattro avant - C4
    1976 RD250E / 350LC cafe racer

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    • AndyP
      S2Forum Zealot
      • Feb 2004
      • 6049
      • Country: England

      #3
      $87 from Australia??!

      sigpic
      1991 Audi S2 3B - 2.5 Stroker engine
      1997 A6 2.5TDi quattro avant - C4
      1976 RD250E / 350LC cafe racer

      Comment

      • speeding-g60
        S2Forum Extremist
        • Aug 2008
        • 1186
        • Country: United States

        #4
        dont rule out rigid aluminum conduit.

        its aluminum, sch 40 is thicker walled material, and they have all kinds of radius bends.

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        • andy10v
          S2Forum Zealot
          • Mar 2009
          • 5996
          • Country: Scotland

          #5
          Are you going to get hemispheres for the ends?

          ian4455 made some





          Derracudas one with taper feed

          well folks.... after my episode with the 86 zermatt car from NC with the paint issues and whatnot, and then my issue with not being able to stop for blazers in front of me, i decided to console myself with buying the car i originally wanted before going to NC.... a very clean, very nice 4kq, a...






          Current-2004 Impreza PPP wagon

          Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
          Sold ABY-stock

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          • andy10v
            S2Forum Zealot
            • Mar 2009
            • 5996
            • Country: Scotland

            #6
            Tons of sch 40 in the US for reasonable money, seems harder to get over here.
            Current-2004 Impreza PPP wagon

            Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
            Sold ABY-stock

            Comment

            • SteveH
              Super Moderator
              • Jul 2003
              • 4460
              • Country: United Kingdom

              #7
              Originally posted by AndyP
              http://www.simmal.co.uk/buy-aluminiu...2-od-and-above

              £48 for a 1m length of 4" x 3/16" wall

              I'm still looking for bends, think they're going to be more tricky in that wall thickness.
              Cheers Andy I've looked at this site in the past. Seem to remember there was something which put me off. Could be excessive delivery charges or something like a minimum order value.
              91 Modded 3B
              14 A6 Avant Black Edition

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              • SteveH
                Super Moderator
                • Jul 2003
                • 4460
                • Country: United Kingdom

                #8
                Originally posted by speeding-g60
                dont rule out rigid aluminum conduit.

                its aluminum, sch 40 is thicker walled material, and they have all kinds of radius bends.

                I will have a look, thanks. It's really annoying, everything you find on the web is US based. UK suppliers are pretty restrictive on options!
                91 Modded 3B
                14 A6 Avant Black Edition

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                • SteveH
                  Super Moderator
                  • Jul 2003
                  • 4460
                  • Country: United Kingdom

                  #9
                  [QUOTE=andy10v;852689]Are you going to get hemispheres for the ends?

                  ian4455 made some

                  I like to do things on the economical side, so probably flat sheet
                  91 Modded 3B
                  14 A6 Avant Black Edition

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                  • speeding-g60
                    S2Forum Extremist
                    • Aug 2008
                    • 1186
                    • Country: United States

                    #10
                    i am in the US. i even have some of this stuff sitting on the shelves here at home.

                    i send stuff to TerryBullwon all the time, and others too.

                    if it is sourcing that is a problem, i could find it for you i am sure.

                    and i am the one who had Dereks manifold all welded up, too. he was learning with my TIG machine and had my fab guy weld that one out for him.

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                    • SteveH
                      Super Moderator
                      • Jul 2003
                      • 4460
                      • Country: United Kingdom

                      #11
                      Originally posted by speeding-g60
                      i am in the US. i even have some of this stuff sitting on the shelves here at home.

                      i send stuff to TerryBullwon all the time, and others too.

                      if it is sourcing that is a problem, i could find it for you i am sure.

                      and i am the one who had Dereks manifold all welded up, too. he was learning with my TIG machine and had my fab guy weld that one out for him.
                      Thanks for the offer You are lucky in the US that's there are plenty of businesses that cater for this type of thing. I'm finding more and more that most of my eBay searches point to US suppliers.
                      91 Modded 3B
                      14 A6 Avant Black Edition

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