Inlet service holes removed

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  • sandman1111
    S2Forum Fanatic
    • Mar 2016
    • 78
    • Country: Estonia

    #1

    Inlet service holes removed

    Hello

    How do you guys install/remove the inlet manifold, when the manifold service holes have been removed. I´m thinking of doing it, but I´m afraid I can never fit it back.

    Thanks
  • mcandmar
    S2Forum Zealot
    • Apr 2004
    • 5118
    • Country: Ireland

    #2
    I have never used the service holes as i don't own a tool that fits, all you need is a 1/4" socket set.
    91CQ20v - Gone to a new home
    93UR-S4 - The Magic Carpet
    94S2Bus - The Emerald Express

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    • sandman1111
      S2Forum Fanatic
      • Mar 2016
      • 78
      • Country: Estonia

      #3
      It looks impossible, but I guess I have to practice without using the holes. Got AAN inlet modified for 4 cylinder.

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      • SteveH
        Super Moderator
        • Jul 2003
        • 4460
        • Country: United Kingdom

        #4
        Use a ball end Alen key to get at the inaccessible bolts. It's a case of moving some of the bolts one flat at a time and being patient.
        91 Modded 3B
        14 A6 Avant Black Edition

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        • Error404
          Super Moderator
          • Mar 2007
          • 19789
          • Country: United Kingdom

          #5


          I have never used the service holes
          Panthero Coupé quattro 20vt
          Indigo ABY coupé
          Imola B6 S4 Avant

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          • cardcrash
            S2Forum Maniac
            • Oct 2009
            • 763
            • Home: England Current: Wales

            #6
            I don't have any service holes any more...















            I'm just hoping I never have to remove it!
            RS2 - Project Mental Wheels
            RS2 - LHD on the road again
            RS2 - reduced to component parts
            RS2 Saloon replica
            A4 1.8T
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            • sandman1111
              S2Forum Fanatic
              • Mar 2016
              • 78
              • Country: Estonia

              #7
              Did you install it? You know you have to do it first

              Sent from my D5803 using Tapatalk

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              • 90/90qs
                S2Forum Addict
                • Jun 2006
                • 244
                • Country: United States

                #8
                I have an S2 manifold with the channels removed.
                I use a ball end and a long wobble extension for the bottom bolts and a hex key with a cheater bar on the top. 1/4" drive set will not work on the ends due to the fuel rail mounts.
                If you use a ball end on those top bolts, make sure to keep replacements on hand. They will survive being removed only once.
                http://s260.photobucket.com/albums/ii11/minipitt1/

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