electric windows

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  • BaS2
    S2Forum Enthusiast
    • Nov 2004
    • 115

    #1

    electric windows

    my drivers side window stoppped working when it was down, stripped the door panel off and found that the cable had been chewed. It's now chocked up with wood, will the mechanism from an earlier S2 fit:3B.

    cheers forum

    BAzz
  • Graham
    S2Forum Extremist
    • Jul 2003
    • 1622
    • Home: United Kingdom Current: Australia

    #2
    You can do the cable only, i done mine a few years ago, it is fiddly but not a bad job, it took about 2 hrs all in to set it up aswell.
    Here is a write up i done a few years ago:

    My cable went last year and the way I set it up was to undo the
    old mechanism with the window supported on blocks at mid position.(The black
    cable guides need twisting 90 degrees to free them at the top back of the
    door closest to the handle and pulley, also middle front of the door where
    the bare cable comes out of the reel and over the pulley at the front top)
    Then undo all of the cable clamps and unclip the cable off the window guides.
    Then remove the motor and gearbox with the cables intact.

    It is easiest if you have a large table to overhaul the mechanism to lay it
    and its cables out flat to avoid the risk of dropping it. If changing just
    the pulley place the new reel on top of the old unit and set the new cable
    in exactly the same position as the old one and move to one side in the set
    position.
    Now remove the metal cover off the old reel housing to expose the reel.
    Now prise the old pulley off the motor(this is held in place with a rubber
    coupling consisting of 3 vanes on the back of the pulley and three vanes on
    the motor gearbox assembly with a star shaped rubber that slots into the
    vanes to provide drive). Make sure that the Gearbox output does not come out
    aswell as this holds a can of worms together which are an absolute nightmare
    to rebuild.
    Note I found it a much easier task to leave the old reel housing together
    with the gearbox(main housing white plastic).
    USING PLENTY OF SILICONE GREASE, Unclip the black plastic transportation cover
    off the new pulley and cable unit and (holding the cable tight) carefully lift
    out the pulley from the new housing and slot it into position over the rubber
    coupling in the old housing and gearbox(be careful as the cable will try to
    un ravel off the pulley).
    Once in position re fasten the cover and screws then the unit should now be
    ready to fit back into the door.
    After re fitting the motor run the cables around the pulleys and into the
    location lugs at the back of the window guide Note the black cable guides are
    fiddly to twist into position at the top off the door I used some long nosed
    pliers to rotate the black cable guide 90degrees into the locked position.
    Clamp the cable at the front guide (the bolt and plate which pins the front
    vertical run of the cable to the window carrier) then re connect wiring and
    try the window (without door card) with the door closed.
    Everything should be made as simple as possible, but not simpler.--:Albert Einstein

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    • BaS2
      S2Forum Enthusiast
      • Nov 2004
      • 115

      #3
      cheers thats a great help

      BAzz

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      • Ski
        S2Forum Fiend
        • Jan 2004
        • 2591
        • Home: Poland Current: United Kingdom

        #4
        My cable went and I took peoples suggestions to replace the whole frame as it was said it was easier.

        It turned out to be a job that haunted me for 3 months as the frame didnt fit. not even audi could fix it.

        in the end i had to revert back to original frame, and use the cable from the new frame.

        while all this was going on, water got in, blew the moror, a fuse, a switch.. ohh god never again.
        ABY Coupe
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