Suspension towers

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  • Puglife
    S2Forum Maniac
    • Jun 2006
    • 731
    • Country: United Kingdom

    #1

    Suspension towers

    Stupid question time.... I think i know the answer but i could do with reassuring....

    On my mk1 golf project i've started doing rear suspension by welding in Quattro inner arches and strut towers but its not a neat job and i'm not happy with it.... Question is if i make my own "box" towers, what material thickness is best? I have alot of 2mm sheet steel here but 2mm seems too flimsy to me and I know strut tops are 3mm but i've designed and made my own custom top mounts for adjustability (read Bambridge is machining them I've just designed them ) with 4mm thick top plates, so..........

    Can i use 2mm for the tower walls to keep weight down and will it be sturdy enough...
    or
    Should i use 2.5mm or 3mm?

    Towers will be max of 420mm in height and extend in from inner arch by 210mm.

    cheers for any help given
    Jay - pug_life85@hotmail.com

    1986 Audi UR quattro - WORK IN PROGRESS
    1981 VW Mk1 Golf - "20v Jim, but not as we know it!"
  • Error404
    Super Moderator
    • Mar 2007
    • 19789
    • Country: United Kingdom

    #2
    I know the tops of the front struts on a coupe is 3 layers of apporx 2mm steel, one being a reinforcement ring, i think the rest of the tower is 2 layers of approx 2mm steel, so roughly 4mm at a guess.... this is all AFAIK having chopped some strut brace pick-ups off a coupe a while ago

    HTH
    Panthero Coupé quattro 20vt
    Indigo ABY coupé
    Imola B6 S4 Avant

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    • Puglife
      S2Forum Maniac
      • Jun 2006
      • 731
      • Country: United Kingdom

      #3
      Hmm 3mm sheet is heavy... that said its lighter than two skins of 2mm spot welded together....
      Has anybody done custom turrets before? The tops will tie into the rollcage fine but cant find what size most people use for the tower....
      Jay - pug_life85@hotmail.com

      1986 Audi UR quattro - WORK IN PROGRESS
      1981 VW Mk1 Golf - "20v Jim, but not as we know it!"

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