How AK Top Mounts + KW v1 coilovers install

Collapse
X
 
  • Time
  • Show
Clear All
new posts
  • M_GORDON
    S2Forum Extremist
    • Oct 2008
    • 1295
    • Home: Isle of Man Current: Vatican City State

    #1

    How AK Top Mounts + KW v1 coilovers install

    Hi friends!
    Some month ago, I bought and install with my mecha friend on his workshop some KW v1 coilovers and a pair of AK Motorsport Top Mount.

    My friend told me how that we must mount but I'm in doubt.

    The top mounts are like those:


    And here some pics






    I think it's wrong I can heard some "clock" en the right side. And fronde the motorbay I can see a few of coilover inside teh TopMount.
    Maybe I leave the tread? but... how install the spring cover?


    THANKS A LOT GUYS!
    Attached Files
    Last edited by M_GORDON; 9 May 2017, 13:48.
    photobucket SUCKS
    sigpic
  • PeterS
    S2Forum Addict
    • Jul 2003
    • 423
    • Country: United States

    #2
    Looks like you still have the bearing from the old OEM style mount on that strut...
    Peter S

    1990 ErsatzS2 - track toy
    1991 Coupe Quattro
    1991 Coupe Quattro
    1995 S6 Sedan
    1995 S6 Wagon

    Comment

    • varia
      S2Forum Maniac
      • Mar 2009
      • 821
      • Current: United States

      #3
      indeed Mr. is right, no need for that bearing
      sigpic

      Comment

      • blux
        S2Forum Addict
        • Feb 2017
        • 237
        • Country: Belgium

        #4
        Yes. Your KW end where the purple plastic is. Is the bearing stuck on your coilover?
        1967 fiat 500 future project
        1976 audi 100 coupe S
        1989 vw corrado 16V
        1989 audi 90 quattro 20V sport
        1994 audi RS2 project
        1994 audi RS2 parts car
        1995 audi RS2 project

        Comment

        • A1QSHIP
          S2Forum Maniac
          • Aug 2004
          • 975
          • Country: United States

          #5
          Originally posted by blux
          Yes. Your KW end where the purple plastic is. Is the bearing stuck on your coilover?
          Looks like the stock spacer nut is used to hold the bearing in place. I'd love to see a picture of the AK Motorsports fastener that holds the topmount to the strut.
          "Nulla tenaci invia est via"

          Comment

          • andy10v
            S2Forum Zealot
            • Mar 2009
            • 5996
            • Country: Scotland

            #6
            Originally posted by A1QSHIP
            Looks like the stock spacer nut is used to hold the bearing in place. I'd love to see a picture of the AK Motorsports fastener that holds the topmount to the strut.
            Picture stolen from rxl

            Originally posted by rxl

            Current-2004 Impreza PPP wagon

            Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
            Sold ABY-stock

            Comment

            • M_GORDON
              S2Forum Extremist
              • Oct 2008
              • 1295
              • Home: Isle of Man Current: Vatican City State

              #7
              Originally posted by A1QSHIP
              Looks like the stock spacer nut is used to hold the bearing in place. I'd love to see a picture of the AK Motorsports fastener that holds the topmount to the strut.
              yes...
              And w/o the nut or the bearing or the tread; I don't know how hold the purple top from the KW; and assemble the Top Mounts
              photobucket SUCKS
              sigpic

              Comment

              • jade
                S2Forum Extremist
                • Jan 2005
                • 1811
                • Home: New Zealand Current: Spain

                #8
                Originally posted by M_GORDON
                yes...
                And w/o the nut or the bearing or the tread; I don't know how hold the purple top from the KW; and assemble the Top Mounts
                Spring compressor ? or possible you could line it up and use a Jax to compress it into place.... it you have the adjuster backed off it should not be difficult
                RS 2 580HP

                Comment

                • PeterS
                  S2Forum Addict
                  • Jul 2003
                  • 423
                  • Country: United States

                  #9
                  I believe the process is:
                  dis-assemble the top mount, separate top and bottom pieces, compress spring, put lower half of mount (with the spherical bearing) onto the strut, install the strut nut, decompress spring, install strut assembly with lower mount into wheel well, put the upper mount onto of the strut tower and fasten to the strut assembly/lower mount and tighten the 6 M6 bolts per AK Motorsports web page: " Notice: The top six M6 screws should be tightened using Locktite 243 at 10 Nm."

                  Two piece top mount with 12 mm offset made from PA9 Aluminum produced on C.N.C. machinery. It is the biggest offset available on the market ! Can be used to set maximum camber/caster without cutting the cars body. Includes Fluro (German) precision 35mm race bearing secured with an steel locking ring. Bearing is mainten
                  Peter S

                  1990 ErsatzS2 - track toy
                  1991 Coupe Quattro
                  1991 Coupe Quattro
                  1995 S6 Sedan
                  1995 S6 Wagon

                  Comment

                  • M_GORDON
                    S2Forum Extremist
                    • Oct 2008
                    • 1295
                    • Home: Isle of Man Current: Vatican City State

                    #10
                    Originally posted by PeterS
                    I believe the process is:
                    dis-assemble the top mount, separate top and bottom pieces, compress spring, put lower half of mount (with the spherical bearing) onto the strut, install the strut nut, decompress spring, install strut assembly with lower mount into wheel well, put the upper mount onto of the strut tower and fasten to the strut assembly/lower mount and tighten the 6 M6 bolts per AK Motorsports web page: " Notice: The top six M6 screws should be tightened using Locktite 243 at 10 Nm."

                    https://www.akmotorsport.net/shop/al...h-12mm-offset/
                    I think it's true correct method! THANKS A LOT!!



                    PS. other opinion or the real true process?
                    On AK Motorsport they didn't say me anything
                    photobucket SUCKS
                    sigpic

                    Comment

                    • Albert
                      S2Forum Extremist
                      • Aug 2003
                      • 1500
                      • Country: Poland

                      #11
                      M_GORDON > please let me know if you need any help with TM.
                      AKmotorsport.net - Manufacturing Motorsport parts that do the job. | Audi S2 on Facebook | Best way of reaching me is sending email to albert@akmotorsport.net

                      Comment

                      • M_GORDON
                        S2Forum Extremist
                        • Oct 2008
                        • 1295
                        • Home: Isle of Man Current: Vatican City State

                        #12
                        Originally posted by Albert
                        M_GORDON > please let me know if you need any help with TM.
                        Hi Albert
                        Some month ago I ask U and (I think why extrajob) you only send me a link to the page where I can buy them; but where we can't see how install properly.

                        Thanks if you can write the method to install them.

                        chears!
                        photobucket SUCKS
                        sigpic

                        Comment

                        • Albert
                          S2Forum Extremist
                          • Aug 2003
                          • 1500
                          • Country: Poland

                          #13
                          Its maybe me because I am a technician but the steps are very easy. If it seams complicated please visit a mechanic workshop to do the job

                          1. take out your struts and OEM top mounts
                          2. put the washer on the top of the struts
                          3. but the bigger top mount part on the top of the struts
                          4. slide it through the metal slot. pic

                          5. Use two tools to thigh-en the shock to the top mount. The top screw should be the yellow screw provided in the set (here is silver on the pic). Use 85 Nm.





                          6. put top part of the top mounts and the top six M6 screws should be tightened using Locktite 243 at 10 Nm.



                          7. you are done

                          Last edited by Albert; 18 May 2017, 05:47.
                          AKmotorsport.net - Manufacturing Motorsport parts that do the job. | Audi S2 on Facebook | Best way of reaching me is sending email to albert@akmotorsport.net

                          Comment

                          • Albert
                            S2Forum Extremist
                            • Aug 2003
                            • 1500
                            • Country: Poland

                            #14
                            one addition. You remove the nut form the KW and put the washer in the same place, on top bearing with top mount and on top screw. Pics bellow



                            Last edited by Albert; 24 May 2017, 12:09.
                            AKmotorsport.net - Manufacturing Motorsport parts that do the job. | Audi S2 on Facebook | Best way of reaching me is sending email to albert@akmotorsport.net

                            Comment

                            • M_GORDON
                              S2Forum Extremist
                              • Oct 2008
                              • 1295
                              • Home: Isle of Man Current: Vatican City State

                              #15
                              HI!
                              Yesterday I went to the workshop to disassemble everything and assemble as you indicated.
                              And yes, it's very easy and looks perfectly. I don't know what my mechanic would be thinking about that day.

                              The problem is that I don't find the washer that was embedded in the bearing. Is very important?
                              Sure my mechanic lost it.
                              photobucket SUCKS
                              sigpic

                              Comment

                              Working...