evidence of a split CV boot?

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  • Alistair C
    S2Forum Maniac
    • Jul 2003
    • 693

    #1

    evidence of a split CV boot?

    Can anyone tell me what CV grease looks like when a boot has split? ....

    Just taken off my near side front wheel to change the tyre & saw a concerning amount of goo splattered around the inside of the wheel. It is a dark green colour & has a paste like feel to it where it has gathered on one of the brake lines....

    Looks like it has come from the big end of the CV boot but I can't see any obvious splits....
    Thanks
  • S2 Ant
    S2Forum Possessed
    • Jul 2003
    • 3682
    • Country: United Kingdom

    #2
    That is def CV Greese!! Nasty stuff, dont get it on ya hands cos it never comes off!!

    Best way to check it put ur car on full lock whilst jacked up and rotate the wheel cos it should stretch the boot and show any spilts there might be.

    Do it sooner rather than later if its split tho, cos the CV Joint is specific to the S2 and are something like £150+vat each!!!!!!!

    A boot is a fwe quid!

    CV Boot for the outer is a piece of cake to do, done mine in about an hour.... Never attempted inner on the S2, have done them on other cars and are just as easy.
    Ant

    2007 Mk5 Golf GTi, 3 door, DSG, REVO Stg 2 and other goodies
    2011 Kawasaki Z1000

    Comment

    • S2 Ant
      S2Forum Possessed
      • Jul 2003
      • 3682
      • Country: United Kingdom

      #3
      By the way to do it, the hub bolt is 27mm and you will need a length of scafold pole to undo it and do it up after!

      The rest is simple!
      Ant

      2007 Mk5 Golf GTi, 3 door, DSG, REVO Stg 2 and other goodies
      2011 Kawasaki Z1000

      Comment

      • Stick Insect
        S2Forum Fiend
        • Dec 2003
        • 2338
        • Country: United Kingdom

        #4
        That sound about right, I have swapped several CV Boots in my time and they require a knack in knockng the CV off the drive shaft. For this you need a copper faced mallet or similar.

        The boots are only cheap: 5-6 quid.

        sometimes a bearing can lose it's grease but I feel that it is the CV boot.

        D.

        Comment

        • S2 Ant
          S2Forum Possessed
          • Jul 2003
          • 3682
          • Country: United Kingdom

          #5
          There was a better way (i think), something about redoing up the bolt and you can pull it off the shaft in that way..... but cant remember how it was done.....
          Ant

          2007 Mk5 Golf GTi, 3 door, DSG, REVO Stg 2 and other goodies
          2011 Kawasaki Z1000

          Comment

          • Jeffer
            S2Forum Fiend
            • Jul 2003
            • 2057
            • Country: Netherlands

            #6
            You undo the big bolt that goes in your sdrive shaft, then undo the shaft from the hub. Then take the big bolt (you removed in order to take the shaft out) and wind it back in the shaft. Drive it all the way to the end and then gradually you'll notice that the CV comes off the shaft. I reassembled it by tapping on its head with a PVC hammer.

            cheers
            RS2 Black - stock 315 HP
            RS2 RS blau - stock 315 HP
            Sport Quattro - 1005 HP
            High Octane website

            Comment

            • Stick Insect
              S2Forum Fiend
              • Dec 2003
              • 2338
              • Country: United Kingdom

              #7
              I didn't undo the hub nut, I undid the bottom ball joint, track rod end, cut off the old CV boot and by whacking the back of the CV joint with my copper mallet, I knocked it over the spring clip, replaced the boot ( Quinton Hazell) and popped it back. It really speeds up the job.

              The hub nut is meant to be tightened to a specific torque and then rotated a certain number of degrees I believe..........

              Comment

              • Jeffer
                S2Forum Fiend
                • Jul 2003
                • 2057
                • Country: Netherlands

                #8
                you're absolutely right about the hub nut. But i don't prefer to use hammers on driveshafts. In the end it has the same effect as driving the nut back in the shaft. And because of the nut hitting the shaft it'll drive off the cv.
                RS2 Black - stock 315 HP
                RS2 RS blau - stock 315 HP
                Sport Quattro - 1005 HP
                High Octane website

                Comment

                • Stick Insect
                  S2Forum Fiend
                  • Dec 2003
                  • 2338
                  • Country: United Kingdom

                  #9
                  Hi Jeffer,

                  are you saying that you can push the cv internals out by refitting the bolt? I have not had an Audi drive shaft to pieces so I don't know.
                  David.

                  Comment

                  • Jeffer
                    S2Forum Fiend
                    • Jul 2003
                    • 2057
                    • Country: Netherlands

                    #10
                    Yes, that's what I meant. It's very easy and effective.

                    Greets
                    RS2 Black - stock 315 HP
                    RS2 RS blau - stock 315 HP
                    Sport Quattro - 1005 HP
                    High Octane website

                    Comment

                    • Stick Insect
                      S2Forum Fiend
                      • Dec 2003
                      • 2338
                      • Country: United Kingdom

                      #11
                      How do you pull it back in?
                      D.

                      Comment

                      • Jeffer
                        S2Forum Fiend
                        • Jul 2003
                        • 2057
                        • Country: Netherlands

                        #12
                        you have to make sure the ch is in line with the shaft, then take a big pvc hammer or a hammer with a wooden block, and (gently) tap it back on the shaft. This works best with someone to hold it for you. But it'll work also if your just by yourself. Just make sure it's in line with the shaft. Then it pops on again.
                        RS2 Black - stock 315 HP
                        RS2 RS blau - stock 315 HP
                        Sport Quattro - 1005 HP
                        High Octane website

                        Comment

                        • audiman
                          S2Forum Freak
                          • Jul 2003
                          • 4827
                          • Country: United Kingdom

                          #13
                          I did a how to guide for this somewhere. Its dead easy to follow with the pics. DONT beat the CV off the shaft, thats just pure bodge work. I would get fired for doing that to expensive cv joints!
                          sigpic
                          Tom C - www.rcmr.co.uk
                          Audi UR Quattro
                          Audi 100 C3 2.0 5 cyl 115ps
                          Audi S2 - 07k engine project aiming for 800ps
                          Audi B5 RS4 645ps 911nm

                          Comment

                          • Alistair C
                            S2Forum Maniac
                            • Jul 2003
                            • 693

                            #14
                            right looks like a job for the weekend...

                            Tom - is this the post you meant? Sounds fairly easy......

                            Just have to find somewhere to get a 27mm socket and a chunk of scaffold to fit over the torque wrench.and a pair of 'disposable' pliers.

                            All without driving anywhere


                            Do you need to use a new centre bolt each time?
                            Last edited by Alistair C; 21 January 2004, 20:07.

                            Comment

                            • martinjs
                              S2Forum Possessed
                              • Jul 2003
                              • 3205
                              • Country: England

                              #15
                              My driveshaft bolts are socket heads on the rear and a feckin' great allen key head on the front, is this how it should be?
                              one of my front cv boots has started to crack:mad:

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