Ur Quattro outer CV joints

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  • Tractor Dave
    S2Forum Zealot
    • Dec 2017
    • 6006
    • Country: Wales

    #1

    Ur Quattro outer CV joints

    Can anyone tell me what outer CV joints work on a 1986 Wr Ur with abs?
    I currently have SKF VKJA5179 fitted on the car but apparently the speed rings needed changing to allow them to work. KMS say I need VKJA5185 but 7Zap says otherwise.
    The joints on the car are very stiff and have heat marks even though they have only done a few thousand miles since fitting 3 years ago
    Nothelle S2 Avant
    Black Ur project
    Silver Rs2 Project gone
    Ocianic Ur project gone
    S2 Coupe project gone
    Urs6 plus project gone
  • trichter05
    S2Forum Tinkerer
    • Oct 2009
    • 4
    • Country: Germany

    #2
    Sounds like they where running without grease?!
    Im no expert for Ur parts, because I haven“t one yet, but I can tell you VKJA5185 is without ABS.
    VKJA5179 should be right, equivalent to: 443 498 099 AX

    Comment

    • Tractor Dave
      S2Forum Zealot
      • Dec 2017
      • 6006
      • Country: Wales

      #3
      Plenty of grease in there. I think lack of use and grease has solidified? Or maybe fake goods?
      Nothelle S2 Avant
      Black Ur project
      Silver Rs2 Project gone
      Ocianic Ur project gone
      S2 Coupe project gone
      Urs6 plus project gone

      Comment

      • trichter05
        S2Forum Tinkerer
        • Oct 2009
        • 4
        • Country: Germany

        #4
        As you now, you can“t buy better aftermarket Joints than SKF. But you could give the FAG 771 0009 30 a shot.
        And/or you use a uprated grease next time. I know shouldn“t necessary if it“s genuine SKF parts.
        Some swear on this VW Group grease: G 052 723 A2 (does come from the R8, what I heard) 15€ a tube.

        Comment

        • Lago Blue
          S2Forum Maniac
          • Jul 2009
          • 843
          • Country: Canada

          #5
          Are the "heat marks" you see, a regular pattern of a sort of graduated - rainbow - corona around the entire joint and its' features? Perhaps post a photo, as these may be what are simply a result of the manufacturing process (heat-treatment?), and still visible if they have not been corroded away. Entirely plausible that the grease may simply be old. Careful disassembly with notes and containers plus inspection of the races will tell. Balls are replaceable if required.

          Comment

          • Tractor Dave
            S2Forum Zealot
            • Dec 2017
            • 6006
            • Country: Wales

            #6
            Hi Lago
            I appreciate your input. The heat marks are in line with each ball. There are marks inside the race but not major and the balls all look good. I stripped them down and cleaned, put each ball back in the same slot and 're greased but it's still really tight
            Nothelle S2 Avant
            Black Ur project
            Silver Rs2 Project gone
            Ocianic Ur project gone
            S2 Coupe project gone
            Urs6 plus project gone

            Comment

            • Lago Blue
              S2Forum Maniac
              • Jul 2009
              • 843
              • Country: Canada

              #7
              Hi Dave,

              Re: "really tight / stiff joints". With used CV's, cleaning and new grease, they really shouldn't be. Does this same effect occur at all the joints? This is a new to you car, correct? Do you think it might be possible that as received, the CV's might have been re-assembled incorrectly previously? For instance, do the wide joint inner race sections align with the narrow outer race sections (and vice versa)? Below attached, the first photo shows evidence of heat treatment on a new joint's outer race, 2nd photo shows the correctly assembled alternating pattern of, in between the balls, always a wide race section lined-up across the gap from a narrow section.

              new cv outer race heat-treatment pattern.png​ cv joint assembly wide to narrow clocking.png​
              Last edited by Lago Blue; 20 June 2020, 00:41. Reason: spelling

              Comment

              • Tractor Dave
                S2Forum Zealot
                • Dec 2017
                • 6006
                • Country: Wales

                #8
                Interesting thought. I agree, they shouldn't be stiff at all. I've done plenty of CV joints over the years and never come across this. I have bought new so they will be going in the scrap box. They are correctly assembled. I can't post pics right now as tapatalk isn't working. The heat marks are on the outside. We are getting a lot of counterfeit parts here and I do suspect they are not SKF at all but some cheap Chinese copy
                Apparently, SKF destroyed several million seized counterfeit wheel bearings recently. The only way to tell they were fake was by cutting them open. They were that good a copy.
                Nothelle S2 Avant
                Black Ur project
                Silver Rs2 Project gone
                Ocianic Ur project gone
                S2 Coupe project gone
                Urs6 plus project gone

                Comment

                • Bowie69
                  S2Forum Fiend
                  • Nov 2013
                  • 2676
                  • Country: England

                  #9
                  The heat marks are definitely localised (induction?) hardening, nothing to worry about at all.

                  Without this, the balls would eat the surrounding material in no time.

                  Comment

                  • Tractor Dave
                    S2Forum Zealot
                    • Dec 2017
                    • 6006
                    • Country: Wales

                    #10

                    Nothelle S2 Avant
                    Black Ur project
                    Silver Rs2 Project gone
                    Ocianic Ur project gone
                    S2 Coupe project gone
                    Urs6 plus project gone

                    Comment

                    • Tractor Dave
                      S2Forum Zealot
                      • Dec 2017
                      • 6006
                      • Country: Wales

                      #11
                      Originally posted by Bowie69
                      The heat marks are definitely localised (induction?) hardening, nothing to worry about at all.

                      Without this, the balls would eat the surrounding material in no time.
                      Ok, get that but why is the joint so stiff. You can't move it by hand at all.
                      Nothelle S2 Avant
                      Black Ur project
                      Silver Rs2 Project gone
                      Ocianic Ur project gone
                      S2 Coupe project gone
                      Urs6 plus project gone

                      Comment

                      • Lago Blue
                        S2Forum Maniac
                        • Jul 2009
                        • 843
                        • Country: Canada

                        #12
                        Thanks for that link re fake bearings, I had no idea, although I'd heard of issues with fake aircraft fasteners. I note also in that same article, a link to similar for the Schaeffler Group (which also owns FAG, INA & LUK) and remember seeing some (I thought at the time) odd bearings in top-mounts (not the expected usual INA's) and so perhaps we all need to be more wary.

                        Comment

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