Installing DSY in Avant

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  • V6quattro
    S2Forum Maniac
    • Sep 2008
    • 949
    • Country: Netherlands

    #1

    Installing DSY in Avant

    Hy, i'm installing a DSY (B5 S4TT) gearbox in my Avant. All looks good only thing i noticed is some space between the shift mechanism. It looks like the mechanism is on the right place so i think i will make a spacer for it. But has anyone have any experiences on this? The shift mechanism i'm attempt to install comes of my Avant 6 speed.

    Other thing i noticed is tad the DSY slave cylinder does not fit when the Avant shift mechanism is fitted. If fits okay whit the Avant slave cylinder. So does the S4 B5 has a other shift mechanism?

    Tanks,

    Roy
    Attached Files
    1360kg/600Whp Avant 0-200km/h 9sec
  • Billman
    S2Forum Freak
    • Nov 2004
    • 4129

    #2
    Is it 80 avant?
    Go Holset or Go RS4

    Comment

    • V6quattro
      S2Forum Maniac
      • Sep 2008
      • 949
      • Country: Netherlands

      #3
      Its a original S2 Avant yes
      1360kg/600Whp Avant 0-200km/h 9sec

      Comment

      • 4WheelDrifter
        S2Forum Zealot
        • Oct 2004
        • 5773
        • Country: Devon

        #4
        Yes. You need a spacer on that linkage mounting. That is what I did with mine.
        I just used my original 3B slave cylinder.
        SS

        Comment

        • V6quattro
          S2Forum Maniac
          • Sep 2008
          • 949
          • Country: Netherlands

          #5
          Ok thats great. I will make a spacer tomorrow.

          About the slave cylinder. I think i just buy a new one for the S2 Avant box.
          I was planing for braided clutch line so i purchased parts for that as sad in the link. But i noticed i only fits a 5 speed that way

          ok. second DIY for me here.... write up after testing :) and the pix will be up, the photobucket ran out of bandwidth, they will return. i did a 5 speed 01E swap into the Coupe Quattro. and i do not like the stock rubber/hardline clutch hydraulic line. i made one for the rabbit when i did...
          1360kg/600Whp Avant 0-200km/h 9sec

          Comment

          • 4WheelDrifter
            S2Forum Zealot
            • Oct 2004
            • 5773
            • Country: Devon

            #6
            The linkage gets in the way for the 5 speed clutch pipe. I just made up a new one recycling the original fittings, a couple of bent pipes, and a short braided hose. IIRC I just copied the original ABY parts, so yours should be fine.
            SS

            Comment

            • V6quattro
              S2Forum Maniac
              • Sep 2008
              • 949
              • Country: Netherlands

              #7
              I made this. So i can connect the ss hose when the box go's in. Will by little bit difficult to bleed the clutch. Anyone know how this is on a original B5 s4? ( I put on a ABY slave cilinder)

              Also made a hose for the oil-cooler delete.
              Attached Files
              1360kg/600Whp Avant 0-200km/h 9sec

              Comment

              • 4WheelDrifter
                S2Forum Zealot
                • Oct 2004
                • 5773
                • Country: Devon

                #8
                I undid the linkage, to give more room when I bled mine. It was no problem.
                SS

                Comment

                • V6quattro
                  S2Forum Maniac
                  • Sep 2008
                  • 949
                  • Country: Netherlands

                  #9
                  Will try that. There must by enough room with the procon10 removed
                  1360kg/600Whp Avant 0-200km/h 9sec

                  Comment

                  • [RPM]
                    S2Forum Addict
                    • Dec 2009
                    • 229
                    • Home: Portugal Current: Ireland

                    #10
                    nice how much would cost a Dsy gearbox?
                    and would the diesel ones suit a mild tuned s2 or would the gear ratios be too long?

                    Comment

                    • macspring
                      S2Forum Zealot
                      • Mar 2005
                      • 6371
                      • Home: Ireland Current: Wallis & Futuna

                      #11
                      Do the DSY ratios suit a chipped S2 Avant ?

                      Thanks.

                      Comment

                      • [RPM]
                        S2Forum Addict
                        • Dec 2009
                        • 229
                        • Home: Portugal Current: Ireland

                        #12
                        ----------------------------------
                        3.50 1.89 1.23 0.93 0.73 CBD
                        3.50 1.89 1.23 0.93 0.76 CET - European
                        3.50 1.89 1.32 1.03 0.86 0.73 ** CBM **#
                        3.50 1.89 1.32 1.03 0.86 0.71 CRB CGR
                        3.50 1.89 1.32 1.03 0.81 0.68 ** CBN
                        3.50 1.89 1.32 1.03 0.81 0.68 DSY EDU
                        3.50 1.89 1.32 0.87 0.67 0.56
                        3.50 1.89 1.23 1.07 0.73 0.60 FPN FRL 31/8 (3.875) R&P.
                        3.50 1.89 1.32 1.03 0.86 0.73 FRE 35/8 (4.375) R&P.
                        3.50 1.89 1.32 0.93 0.73 0.58 FPP FTT 37/9 (4.11) R&P.
                        3.75 2.05 1.32 1.03 0.71 0.56 ENV FTM 35/9 (3.89) R&P.
                        3.75 2.05 1.41 1.07 0.86 0.73 See R&P Note below
                        3.75 2.05 1.23 0.93 0.73 0.60 See R&P Note
                        ** both sets of ratios are listed for S6 V8 6 speeds.
                        **# DGV listed for A8 1994-> Includes oil pump & wide 1st gear
                        R&P Note: AllRoad has 35/8 (4.375) - other 01E has 37/9 (4.11)
                        Most A4 gearboxes have different R&P ratios.

                        Comment

                        • macspring
                          S2Forum Zealot
                          • Mar 2005
                          • 6371
                          • Home: Ireland Current: Wallis & Futuna

                          #13
                          Thanks.

                          Comment

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