Trick drive shaft flange!

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  • twoqu
    S2Forum Possessed
    • Sep 2003
    • 3103

    #1

    Trick drive shaft flange!

    Hi Guys,
    Whilst poking round a fellow nutcases's vehicle yesterday, we came across the following neat trick performed by the drive shaft flange.
    IN!
    Attached Files
  • twoqu
    S2Forum Possessed
    • Sep 2003
    • 3103

    #2
    And Out!
    Attached Files

    Comment

    • twoqu
      S2Forum Possessed
      • Sep 2003
      • 3103

      #3
      So what can cause the driveshaft flange to move? Is it likely to be a loose nut or something more sinister?

      Comment

      • SteveH
        Super Moderator
        • Jul 2003
        • 4460
        • Country: United Kingdom

        #4
        The inner flange is attached to the diff, I don't think it's supposed to move like that!
        On the boxes I've seen there's no bolt holding it in. I think it must be attached from within the gearbox/diff. Looks like something isn't right
        91 Modded 3B
        14 A6 Avant Black Edition

        Comment

        • twoqu
          S2Forum Possessed
          • Sep 2003
          • 3103

          #5
          Steve,
          Yep, I agree. I think it must be secured by a long bolt through into the output shaft.
          Perhaps the bolts has loosened off somehow!

          Comment

          • SteveH
            Super Moderator
            • Jul 2003
            • 4460
            • Country: United Kingdom

            #6
            Originally posted by twoqu
            Perhaps the bolts has loosened off somehow!
            Hopefully, become loose and not snapped off
            91 Modded 3B
            14 A6 Avant Black Edition

            Comment

            • Audi Parts Guru
              S2Forum Extremist
              • Jul 2003
              • 1317
              • Home: England Current: United Kingdom

              #7
              These drive shaft flanges are normally held in place by a circlip that sits on the end where the flange enters the diff. They are simply " popped " into place.

              However, on the S2 CGR gearbox there is an allen key head bolt that holds it in place
              S2 Avant......fully loaded :rock: :bow: Slipper Wagons Rule !!!!!

              Comment

              • audiman
                S2Forum Freak
                • Jul 2003
                • 4827
                • Country: United Kingdom

                #8
                Those shafts on the 3B gearbox are held in place, as Paul said, by circlips. They do move in and out a wee bit, maybe 3mm. To remove them you just lever from behind and they pop off the circlip, might be an idea to change the seals too
                sigpic
                Tom C - www.rcmr.co.uk
                Audi UR Quattro
                Audi 100 C3 2.0 5 cyl 115ps
                Audi S2 - 07k engine project aiming for 800ps
                Audi B5 RS4 645ps 911nm

                Comment

                • audiman
                  S2Forum Freak
                  • Jul 2003
                  • 4827
                  • Country: United Kingdom

                  #9
                  Looking at those pictures, it appears that the shafts move a bit too much
                  sigpic
                  Tom C - www.rcmr.co.uk
                  Audi UR Quattro
                  Audi 100 C3 2.0 5 cyl 115ps
                  Audi S2 - 07k engine project aiming for 800ps
                  Audi B5 RS4 645ps 911nm

                  Comment

                  • Mark Halligan
                    S2Forum Fiend
                    • Jul 2003
                    • 2001
                    • Country: England

                    #10
                    Originally posted by audiman
                    Looking at those pictures, it appears that the shafts move a bit too much
                    LOL, just a bit!
                    Mark - Modded

                    Comment

                    • porkkis
                      S2Forum Extremist
                      • Aug 2003
                      • 1994
                      • Country: Finland

                      #11
                      The circlip has broken and that's why. Probably no more harm done if it hasn't been like that for long. Othervise the CV joints may fail.
                      -

                      Comment

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