outer cv joint replacement

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  • shadquattro
    S2Forum Addict
    • Aug 2003
    • 263
    • Home: England Current: Scotland

    #1

    outer cv joint replacement

    about to replace the outrer cv joint at the weekend .do i need any special tools for this job ,
    how easy a job is this to do ,does the driveshaft need to come right out to replace the joint and
    any top tips appreciated
    skint but fast
  • porkkis
    S2Forum Extremist
    • Aug 2003
    • 1994
    • Country: Finland

    #2
    You only have to remove the ball joint and hub center bolt. Then take the drive shaft out of the hub and put the bolt back. Then lock the driveshaft from turning with a friend and large pliers etc. Then just tighten the bolt enough and the outer joint will pop off.

    Refitting in the haynes way

    Use a new bolt. It should come with new joint.
    -

    Comment

    • ericd
      S2Forum Extremist
      • Nov 2003
      • 1240
      • Country: Scotland

      #3
      Originally posted by madshad
      about to replace the outrer cv joint at the weekend .do i need any special tools for this job ,
      how easy a job is this to do ,does the driveshaft need to come right out to replace the joint and
      any top tips appreciated

      Have you got the repair kit (includes all the bits u need) I think p/no is 441498203A
      but somebody with better p/no knowledge should be able to confirm this ?


      HTH

      Comment

      • audiman
        S2Forum Freak
        • Jul 2003
        • 4827
        • Country: United Kingdom

        #4
        They can be bought exchange now, with cv boot and all bits needed. You will need a very long strong bar to do the bolt up with afterwards and also to slacken the bolt. its a 27mm external hex.

        I did a How To on this a while ago, http://www.s2forum.com/forum/showthr...ghlight=gaiter
        sigpic
        Tom C - www.rcmr.co.uk
        Audi UR Quattro
        Audi 100 C3 2.0 5 cyl 115ps
        Audi S2 - 07k engine project aiming for 800ps
        Audi B5 RS4 645ps 911nm

        Comment

        • S2 Ant
          S2Forum Possessed
          • Jul 2003
          • 3682
          • Country: United Kingdom

          #5
          To pull the CV joint off the shaft just do the bolt back up on the joint and it will pull it off... DONT HAMMER IT!!
          Ant

          2007 Mk5 Golf GTi, 3 door, DSG, REVO Stg 2 and other goodies
          2011 Kawasaki Z1000

          Comment

          • iain1067
            S2Forum Maniac
            • Mar 2005
            • 984
            • Country: United Kingdom

            #6
            Thanks for the great tip on using the driveshaft bolt to pop the joint off, did one on my S4 today quite surprised at how tight they are on i wouldn't want to hammer it off.


            Iain

            Comment

            • S2 Ant
              S2Forum Possessed
              • Jul 2003
              • 3682
              • Country: United Kingdom

              #7
              Its a superb solution, cos on VW's its a nut, so you have to hammer them off with some wood etc and its a PITA!
              Ant

              2007 Mk5 Golf GTi, 3 door, DSG, REVO Stg 2 and other goodies
              2011 Kawasaki Z1000

              Comment

              • ericd
                S2Forum Extremist
                • Nov 2003
                • 1240
                • Country: Scotland

                #8
                Can anybody with access to ETKA confirm that 441 498 203A is the p/n for the cv boot replacement kit for the S2 ?

                thanks

                Comment

                • S2central.net
                  Retired OG Mod
                  • Jul 2003
                  • 16590
                  • Country: Northern Ireland

                  #9
                  That part is right for an OUTER CV boot kit according to the info I have in zee family album. I used MY94 but these look common to all 3B & ABY.

                  Reference ACOQ-94-4-98-REP

                  Cheers,
                  Paul
                  Paul Nugent
                  Webmaster http://S2central.net
                  Administrator http://S2forum.com

                  1994 S2 Coupe ABY - aka Project Lazarus
                  2001 A6 allroad 2.5TDi - family tank
                  2003 S4 Avant 4.2 V8 - daily burble

                  Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

                  There are only 10 kinds of people that understand binary - those that do, and those that don't

                  Comment

                  • iain1067
                    S2Forum Maniac
                    • Mar 2005
                    • 984
                    • Country: United Kingdom

                    #10
                    Maybe of interest when i did my cv boot the other week, the bolt that came with it looked like it wouldn't bolt up flush to the hub because it was mildly chamfered, anyone else seen this??? I re used the old bolt for the time being until someone tells me different, was a genuine audi kit too.


                    Iain

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