Audi RS2 - exhaust cat-back recommendations

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  • JonRS2
    S2Forum Enthusiast
    • May 2008
    • 126
    • Country: United Kingdom

    #46
    These are taken pre-ice blasting

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    • JonRS2
      S2Forum Enthusiast
      • May 2008
      • 126
      • Country: United Kingdom

      #47
      Some photos of the original double-skinned long-life cat-back exhaust. Corrosion but no holes. Still in one long piece (not cut). The silencer doesn't look too bad
      Attached Files

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      • JonRS2
        S2Forum Enthusiast
        • May 2008
        • 126
        • Country: United Kingdom

        #48
        Muffler to silencer
        Attached Files

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        • JonRS2
          S2Forum Enthusiast
          • May 2008
          • 126
          • Country: United Kingdom

          #49
          Muffler
          Attached Files

          Comment

          • JonRS2
            S2Forum Enthusiast
            • May 2008
            • 126
            • Country: United Kingdom

            #50
            Pipe to muffler
            Attached Files

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            • JonRS2
              S2Forum Enthusiast
              • May 2008
              • 126
              • Country: United Kingdom

              #51
              Underside of silencer
              Attached Files

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              • JonRS2
                S2Forum Enthusiast
                • May 2008
                • 126
                • Country: United Kingdom

                #52
                Other side of muffler to silencer
                Attached Files

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                • JonRS2
                  S2Forum Enthusiast
                  • May 2008
                  • 126
                  • Country: United Kingdom

                  #53
                  Other side of muffler
                  Attached Files

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                  • JonRS2
                    S2Forum Enthusiast
                    • May 2008
                    • 126
                    • Country: United Kingdom

                    #54
                    Other side of pipe to muffler
                    Attached Files

                    Comment

                    • JonRS2
                      S2Forum Enthusiast
                      • May 2008
                      • 126
                      • Country: United Kingdom

                      #55
                      Is there a way of preventing the corrosion on this original exhaust cat-back from getting any worse? Can it be treated? If so, how? Thank you

                      Comment

                      • JayCab
                        S2Forum Enthusiast
                        • Mar 2025
                        • 191
                        • Country: United Kingdom

                        #56
                        Interesting exhaust pipework. Why would Audi split and rejoin the pipe into two from one side of an inline engine to feed two cats.

                        Why not put one bigger cat in?

                        I get it on V layouts because you have to have two pipes from the engine…

                        Comment

                        • JonRS2
                          S2Forum Enthusiast
                          • May 2008
                          • 126
                          • Country: United Kingdom

                          #57
                          I am not sure but it is a good question

                          Comment

                          • Tractor Dave
                            S2Forum Zealot
                            • Dec 2017
                            • 5983
                            • Country: Wales

                            #58
                            New exhaust looks great.
                            you can clean up the old exhaust with a wire wheel and treat it with hydrate 80.
                            Nothelle S2 Avant
                            Black Ur project
                            Silver Rs2 Project gone
                            Ocianic Ur project gone
                            S2 Coupe project gone
                            Urs6 plus project gone

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                            • JonRS2
                              S2Forum Enthusiast
                              • May 2008
                              • 126
                              • Country: United Kingdom

                              #59
                              Thank you

                              Comment

                              • K Simmonds
                                S2Forum Zealot
                                • Dec 2007
                                • 7627
                                • Country: Wales

                                #60
                                Originally posted by JayCab
                                Interesting exhaust pipework. Why would Audi split and rejoin the pipe into two from one side of an inline engine to feed two cats.

                                Why not put one bigger cat in?

                                I get it on V layouts because you have to have two pipes from the engine…
                                I've got no idea why Audi decided to go for the twin cat layout as opposed to using a single larger unit, perhaps it was due to cat technology at the time meaning it would have to massive and impede ground clearance??? The sports one's fitted to RS2's are quite compact compared to those on ABY and particularly 3B cars which are huge. To be honest I'm not a fan of the design at all, too many bends to cause turbulence and potential restriction when upping the power, plus it weighs a ton, if I 'only' had an S2 I'd remove the lot and fabricate a simple 2.75 or 3" single box turbo back system as I did with my 3B which wasn't overly loud.

                                Jon... Your system was indeed about on it's last leg's without breaking out the welder, it's in slightly worse condition than mine though not beyond saving. The Supersprint look's great but I wouldn't expect anything less, how are you finding the exhaust note?
                                1990 B3 2.0 80 quattro.
                                1992 C4 2.8 Avant quattro
                                1994 MTM RS2.
                                1998 B5 TDI quattro Sport.
                                2000 B5 TQS.

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