Is this normal??..

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  • 4WheelDrifter
    S2Forum Zealot
    • Oct 2004
    • 5773
    • Country: Devon

    #16
    I think that diagram is a bit wrong.

    The PCV system can always be drawn through to the turbo intake hose, as it will always see vacuum, unless maybe you have no air filter. But at idle and part throttle with no boost it can also be drawn directly into the inlet manifold.
    The non-return valve is there because under boost the inlet manifold is under pressure, obviously. So therefore the PCV gasses can only pass in through the turbo intake. There should be plenty of vacuum there at that point.

    Also if the non-return valve fails, it's like having a boost leak in a similar way to a leaking diverter valve.
    SS

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    • UrS4boy
      S2Forum Obsessed
      • Feb 2006
      • 11859
      • Country: Canada

      #17
      Originally posted by Error404
      Surely if its plumbed in before the turbo its always under vacuum?
      Originally posted by 4WheelDrifter
      I think that diagram is a bit wrong. The PCV system can always be drawn through to the turbo intake hose, as it will always see vacuum, unless maybe you have no air filter. But at idle and part throttle with no boost it can also be drawn directly into the inlet manifold.
      The non-return valve is there because under boost the inlet manifold is under pressure, obviously. So therefore the PCV gasses can only pass in through the turbo intake. There should be plenty of vacuum there at that point. Also if the non-return valve fails, it's like having a boost leak in a similar way to a leaking diverter valve.
      This is what a VAG manual says (different than the diagram):
      Attached Files
      RS2'd 93 UrS4 5 spd sedan
      94 UrS4 V8 6 spd manual avant

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      • 4WheelDrifter
        S2Forum Zealot
        • Oct 2004
        • 5773
        • Country: Devon

        #18
        Originally posted by UrS4boy
        Unfortunately, the diagram and the text in the VAG143 document are in conflict.
        I see you spotted that. VAG always like to throw a bit of confusion in here and there.
        SS

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        • S2central.net
          Retired OG Mod
          • Jul 2003
          • 16590
          • Country: Northern Ireland

          #19
          Originally posted by UrS4boy
          This is what a VAG manual says (different than the diagram):
          Out of interest - what Audi resource is that info from ?
          I have a LOT of books and training material here but don't recognise that one... Just in case there any other hidden gems.

          Confusion over the PCV system comes up all the time here - despite sticky threads and such... It looks quite complex I suppose if its a new thing, but the underlying principles are very simple.
          Paul Nugent
          Webmaster http://S2central.net
          Administrator http://S2forum.com

          1994 S2 Coupe ABY - aka Project Lazarus
          2001 A6 allroad 2.5TDi - family tank
          2003 S4 Avant 4.2 V8 - daily burble

          Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

          There are only 10 kinds of people that understand binary - those that do, and those that don't

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          • UrS4boy
            S2Forum Obsessed
            • Feb 2006
            • 11859
            • Country: Canada

            #20
            Originally posted by S2central.net
            Out of interest - what Audi resource is that info from ?
            VAG111 Motronic in 5 cyl 20vt engine (3B)
            VAG143 AAN Motronic

            Check your S2central email for a quick note

            Dave F.
            RS2'd 93 UrS4 5 spd sedan
            94 UrS4 V8 6 spd manual avant

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            • europeanme
              S2Forum Possessed
              • Oct 2005
              • 3817
              • Country: United Kingdom

              #21
              my concern about the system being under pressure was in case I undo the pipework and get covered in all manor of "un-pleasantness!"....

              another query....the 2nd picture....breather hose...are they not supposed to be clamped??... as mine appears to be one with just a push fit......and is it ok to use silicone hose to replace this, in case it is split?....they are £13+vat for a straight forward piece of hose.......

              thanks for everyone's help....I should hopefully get this sorted when the wife picks my PCV up....

              Mike

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              • S2central.net
                Retired OG Mod
                • Jul 2003
                • 16590
                • Country: Northern Ireland

                #22
                Originally posted by europeanme
                my concern about the system being under pressure was in case I undo the pipework and get covered in all manor of "un-pleasantness!"....

                another query....the 2nd picture....breather hose...are they not supposed to be clamped??... as mine appears to be one with just a push fit......and is it ok to use silicone hose to replace this, in case it is split?....they are £13+vat for a straight forward piece of hose.......

                thanks for everyone's help....I should hopefully get this sorted when the wife picks my PCV up....

                Mike

                Mike - you absolutely cannot use ordinary silicon hose for PCV pipes... The oil rots it. You need a flourosilicone liner - its a grey/black internal layer that provides protection from oil. Its used on all Samco boost hoses for example cos of the oil vapour whizzing about.
                Paul Nugent
                Webmaster http://S2central.net
                Administrator http://S2forum.com

                1994 S2 Coupe ABY - aka Project Lazarus
                2001 A6 allroad 2.5TDi - family tank
                2003 S4 Avant 4.2 V8 - daily burble

                Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

                There are only 10 kinds of people that understand binary - those that do, and those that don't

                Comment

                • europeanme
                  S2Forum Possessed
                  • Oct 2005
                  • 3817
                  • Country: United Kingdom

                  #23
                  sorry my 'bad'....
                  I should of stipulated it was samco type of hoses...I just want to improve my "plumbing"....

                  cheers for the heads up though....

                  Comment

                  • europeanme
                    S2Forum Possessed
                    • Oct 2005
                    • 3817
                    • Country: United Kingdom

                    #24
                    can anyone tell me what size the hose is for the breather??...I am having to gather info while I am 100 miles away from my local TPS/hose supplier...and my tool kit!!!...so have to ask these questions....

                    so I can order and get the stuff sent to my house.....

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