Exhaust Q for oldies!

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  • Cymru1
    S2Forum Addict
    • Sep 2008
    • 436
    • Country: Wales

    #1

    Exhaust Q for oldies!

    Anyone remember LCB for the A-series, or the 4-2-1 for the X-flow? Christ im old! My next purchase will be the "Evo" cast manifold which is more than good enough for my needs! But i have a question...why the lack of "tubes". They used 2 be the best option. Why are they so ££ for the S2? Its only a bit of bent pipe! Please no rants about development costs, steel grades, etc. Keep it simple!
  • Rusty
    Super Moderator
    • Jun 2004
    • 18953
    • Country: United Kingdom

    #2
    Cast manifolds are easier on engine bay packaging with a turbo and casting is a cheaper manufacturing method than jig cutting and jig welding by hand. Tubular manifolds are still used to good effect on many high performance normally aspirated cars.
    Cheers'en, AndyC
    1994 ABY Coupe - Projekt Alpinweiss

    Comment

    • Cymru1
      S2Forum Addict
      • Sep 2008
      • 436
      • Country: Wales

      #3
      agree. But isnt "today's" 5-cyl market still a "niche" ? Compared with old 2ltr cosworths, GTE's and "M" Bmw. Damn, I had a good reply then. But i forgot it!

      Comment

      • Cymru1
        S2Forum Addict
        • Sep 2008
        • 436
        • Country: Wales

        #4
        hold on.

        Comment

        • Cymru1
          S2Forum Addict
          • Sep 2008
          • 436
          • Country: Wales

          #5
          ok got it. Which is the odd one out. Mini Cooper S, Mk1 and Mk2 Escort, Chevette HS, Manta,Quattro, Delta, GT4, Impreza? Answer.. U can buy any upgrades 4 all these "legends" not far from your doorstep - apart from the Audi. Why?

          Comment

          • Keeper of The Kitten
            S2Forum Fiend
            • Dec 2003
            • 2317
            • Country: England

            #6
            D'ya know, I watch that B*W (I can't bring myself to type the whole name) advert on the TV, and it makes me hit the rev limiter every time when they show the enthusiasts bit with lines of their older products being displayed proudly ....and knowing that they actually support their heritage, unlike a certain marque we hold dear to our hearts.
            Martin Cutting

            aka Keeper of "The Teutonic Kitten"

            It's not better than sex, but it runs it a close second.

            Comment

            • Le S2 Audi
              S2Forum Possessed
              • Jul 2009
              • 3805
              • Home: Scotland Current: England

              #7
              Originally posted by Cymru1
              ok got it. Which is the odd one out. Mini Cooper S, Mk1 and Mk2 Escort, Chevette HS, Manta,Quattro, Delta, GT4, Impreza? Answer.. U can buy any upgrades 4 all these "legends" not far from your doorstep - apart from the Audi. Why?
              Lets be honest here 5 Cly engines are now becoming common as muck.....

              Ford ST's, RS's, T5? V sommit or other (pile of Cr4p's) Etc Etc

              But it's only taken Ford & Volvo ni on 19 years to get thier "Run of the mill" cars to where Audi were back then..... In 1990..

              I've had an 5 Cyl ST and its awful compared to my little lady.....

              I agree that Audi seem to have forgotten thier history... but thats what happens when companies are run by Suits.... Ie Accountants....:corey:

              Say no more M8

              sigpic

              New S2 - S8 & RS2 -RS6 Keyrings

              Comment

              • Jamo
                Retired OG Mod
                • Mar 2004
                • 21750
                • Country: United Kingdom

                #8
                The problem is Audi is a subsidiary of another brand and they aall the brands are challenge each other to push forward from a combined prospective.

                Comment

                • Le S2 Audi
                  S2Forum Possessed
                  • Jul 2009
                  • 3805
                  • Home: Scotland Current: England

                  #9
                  Originally posted by Jamo
                  The problem is Audi is a subsidiary of another brand and they aall the brands are challenge each other to push forward from a combined prospective.
                  Don't you mean Part of another group....

                  VAG = Volkswagen-Audi-Group....

                  Not just a subsiduary of the group...

                  But I Agree its about "mass production" & using as many common parts as they possable can to keep down cost...

                  I.e. accountants or bean counters running the company....

                  Back again :corey:

                  sigpic

                  New S2 - S8 & RS2 -RS6 Keyrings

                  Comment

                  • GazzaG60
                    S2Forum Freak
                    • Mar 2007
                    • 4133
                    • Country: United Kingdom

                    #10
                    Originally posted by Rusty
                    Cast manifolds are easier on engine bay packaging with a turbo and casting is a cheaper manufacturing method than jig cutting and jig welding by hand. Tubular manifolds are still used to good effect on many high performance normally aspirated cars.
                    i beg to differ.

                    fitting the tubular from wagner is far easier. its easy to get to every bolt. granted you need a differnet exhaust but who uses the factory exhaust with something like this.

                    i reckon i could have the downpipe, turbo and manifold off in an hour no problem.

                    cast is cheaper to produce but only once the tooling has been fully made and tested. manufactureres only really use cast if they expect to sell quite a few.

                    tubes allow for a more equal length of runner for less gas collision. they also flow more.

                    tubulars downside is in its minherent flexability and its material. it needs bracing or the turbo will come off....eventually

                    the evo is a good manifolds to pay money and take choice. you wont see many cast at gatebil though

                    Comment

                    • Andreas
                      S2Forum Maniac
                      • Nov 2005
                      • 731
                      • Country: Sweden

                      #11
                      Originally posted by GazzaG60
                      i beg to differ.

                      fitting the tubular from wagner is far easier. its easy to get to every bolt. granted you need a differnet exhaust but who uses the factory exhaust with something like this.

                      i reckon i could have the downpipe, turbo and manifold off in an hour no problem.

                      cast is cheaper to produce but only once the tooling has been fully made and tested. manufactureres only really use cast if they expect to sell quite a few.

                      tubes allow for a more equal length of runner for less gas collision. they also flow more.

                      tubulars downside is in its minherent flexability and its material. it needs bracing or the turbo will come off....eventually

                      the evo is a good manifolds to pay money and take choice. you wont see many cast at gatebil though
                      great summary!
                      Andreas Lundstroem
                      A4 STCC Avant -04
                      Audi /S/2/ Sedan -94

                      prev.
                      Audi /S/2/ Coupe -91

                      Comment

                      • Keeper of The Kitten
                        S2Forum Fiend
                        • Dec 2003
                        • 2317
                        • Country: England

                        #12
                        Originally posted by Le S2 Audi
                        VAG = Volkswagen-Audi-Group....
                        Sadly no, it just means Volkswagen AG (a bit like "limited").
                        Martin Cutting

                        aka Keeper of "The Teutonic Kitten"

                        It's not better than sex, but it runs it a close second.

                        Comment

                        • goodall
                          S2Forum Maniac
                          • Jul 2008
                          • 810
                          • Country: Northern Ireland

                          #13
                          I think issue with a tubular is that it takes too much space, even if turned a harmonic after normal N/A tubeulars. Makeing it hard to keep origional locations of the turbo ete meaning more that one part has to be replaced increasing cost, also the longer and thinner walled pipes of a tubular would allow more heat to radiate into the engine bay increseing oil and water temps and considering the location the water raditor in a s2 how determental that would be. This with the needed tobrace a tubular to stopping cracking prematurely makes the well designed cast supiour to most.

                          That said if I do anything major to my s6 I will use a tubular given the extra space and that I like fabracation so any issues are easily solved. As I see worth if considering the better colector design and the possible increase in of off boost driving.

                          Comment

                          • Nuvo
                            S2Forum Possessed
                            • Nov 2003
                            • 3825

                            #14
                            Originally posted by Keeper of The Kitten
                            Sadly no, it just means Volkswagen AG (a bit like "limited").
                            Where the compound word "aktiengesellschaft" is abbreviated to AG.
                            Last edited by Nuvo; 9 October 2009, 13:47.

                            Comment

                            • GazzaG60
                              S2Forum Freak
                              • Mar 2007
                              • 4133
                              • Country: United Kingdom

                              #15
                              Originally posted by goodall
                              I think issue with a tubular is that it takes too much space, even if turned a harmonic after normal N/A tubeulars. Makeing it hard to keep origional locations of the turbo ete meaning more that one part has to be replaced increasing cost, also the longer and thinner walled pipes of a tubular would allow more heat to radiate into the engine bay increseing oil and water temps and considering the location the water raditor in a s2 how determental that would be. This with the needed tobrace a tubular to stopping cracking prematurely makes the well designed cast supiour to most.

                              That said if I do anything major to my s6 I will use a tubular given the extra space and that I like fabracation so any issues are easily solved. As I see worth if considering the better colector design and the possible increase in of off boost driving.
                              thats the point it doesn't take up any more space than is already there. it creates easier fitting potential.

                              more heat is radiated from a poor flowing manifold hence higher egt in the first place.

                              also my rad is across the other side of the engine bay to the turbo. are you talking S2.

                              Comment

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