DIY powder coating system

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  • s2_bo
    S2Forum Zealot
    • Oct 2005
    • 6067
    • Home: United Kingdom Current: France

    #16
    Cant wait to see your finished product, I'm sure it will look top notch.
    91 S2 coupé - RIP
    98 S8 - Luxury barge

    Comment

    • Chris M
      S2Forum Extremist
      • Sep 2003
      • 1030
      • Country: United Kingdom

      #17
      The powder coaters are cool. Got one at the new place where i work

      You'll be powder coating everything now Jeffer
      Cheers,

      Chris

      Silver S2 Avant : Sold

      Comment

      • dets
        S2Forum Buff
        • Nov 2004
        • 46
        • Country: United States

        #18
        Now you got me wanting one Jeffery, looks great.

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        • s2driveruk
          Super Moderator
          • Jul 2003
          • 12696
          • Country: England

          #19
          looking at my subframes at the garage meet i could do with mine being done, any ideas on cost???

          It'll be the next thing to try and put in the garage
          sigpic

          1992 3b S2 Coupe

          Comment

          • HPmuirt
            S2Forum April Fool
            • Apr 2005
            • 3014
            • Home: United Kingdom Current: England

            #20
            Hey Jeffer, I am over your way in a few weeks and I will probably drive.

            As I am sure that you are running out of old metal to practice on, how about I collect all the wishbones and subframes etc from all the forum members in the SE of England and drop thin in at yours. Then 2 days later when I drive back home, I'll stop in at yours to pick them up



            Cheers n

            Si
            95 ABY S2 Coupe - Ragusa Green
            Subtle mods here and there


            2011 A5 3.0 TDi - Lava Grey
            With every option available (except a towball)

            Comment

            • s2driveruk
              Super Moderator
              • Jul 2003
              • 12696
              • Country: England

              #21
              lol fantastic idea, keep it in the (S2) family, and by the end you should be a sh*t hot S2 powder coater to boot
              sigpic

              1992 3b S2 Coupe

              Comment

              • Jeffer
                S2Forum Fiend
                • Jul 2003
                • 2057
                • Country: Netherlands

                #22
                Lol, you're always welcome Don't know if I want to powdercoat 40 subframes, 80 wishbones in my tiny oven, hahahaaa
                RS2 Black - stock 315 HP
                RS2 RS blau - stock 315 HP
                Sport Quattro - 1005 HP
                High Octane website

                Comment

                • Jeffer
                  S2Forum Fiend
                  • Jul 2003
                  • 2057
                  • Country: Netherlands

                  #23
                  Here's another picture of the tools.

                  First i'm about to do all the metal bits underneath the SQ replica. And not in black, but probably in dark grey/silver or similar to that... Nice and shiney axle
                  Attached Files
                  RS2 Black - stock 315 HP
                  RS2 RS blau - stock 315 HP
                  Sport Quattro - 1005 HP
                  High Octane website

                  Comment

                  • PeteRR
                    S2Forum Extremist
                    • Jun 2004
                    • 1326
                    • Country: United Kingdom

                    #24
                    Nice idea!. Though it may be a good idea to get them shot-blast or etched first.
                    Only say because, as I'm sure you know, the coating needs a good 'key'.
                    Jaguar had a big problem a few years ago when they powder coated their subframes. After a while the coating would start to lift and flake off in sheets!...just down to inadequate surface prep.

                    Comment

                    • Jeffer
                      S2Forum Fiend
                      • Jul 2003
                      • 2057
                      • Country: Netherlands

                      #25
                      Homebrew blasting cabinet is taken care of
                      Attached Files
                      RS2 Black - stock 315 HP
                      RS2 RS blau - stock 315 HP
                      Sport Quattro - 1005 HP
                      High Octane website

                      Comment

                      • PeteRR
                        S2Forum Extremist
                        • Jun 2004
                        • 1326
                        • Country: United Kingdom

                        #26
                        Sweet!, top man!

                        Comment

                        • kninio
                          S2Forum Maniac
                          • Aug 2004
                          • 641
                          • Home: Lebanon Current: United States

                          #27
                          Could some body please explain me the difference between paint.. and powder coating ?

                          Comment

                          • HPmuirt
                            S2Forum April Fool
                            • Apr 2005
                            • 3014
                            • Home: United Kingdom Current: England

                            #28
                            Originally posted by kninio
                            Could some body please explain me the difference between paint.. and powder coating ?
                            I'll have a crack, then you can all laugh and correct me

                            Paint is applied wet in multiple thin layers and either air dried or baked. Baking speeds up the hardening process (by some months actually) but does not significantly improve the final resilience of the paint. Unbaked paint is soft for many months. Once paint it is hardened, it is brittle and not particularly resilient to impact damage.

                            Powder coat is applied as a dry powder, using an electrostatic charge to attract the particles to the metal. It is then baked in an oven, where the particles melt and fuse together forming a thick and resilient coating. Powder coated items feel slightly rubbery and soft (hard to describe really) as the coating is very slighty pliable, making it far more resilient to impact.

                            Powder coating is great for suspension parts etc and has replaced stove enameling for wheels etc.

                            Cheers n

                            Si
                            95 ABY S2 Coupe - Ragusa Green
                            Subtle mods here and there


                            2011 A5 3.0 TDi - Lava Grey
                            With every option available (except a towball)

                            Comment

                            • AnLe
                              S2Forum Addict
                              • Dec 2003
                              • 291
                              • Country: Finland

                              #29
                              one big advantage on powder coat is that it has same thicknes of material in all the places even in the corner, with paint they normally get very thin layer only.

                              I have powdercoated my intakemanifold, only for the looks, but could it slower down heat transfer from engine to manifold?

                              Comment

                              • kninio
                                S2Forum Maniac
                                • Aug 2004
                                • 641
                                • Home: Lebanon Current: United States

                                #30
                                HPmuirt: BIG thanks!

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