Alternator pulley bearings replacement

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  • K7ERG
    S2Forum Extremist
    • Mar 2004
    • 1711
    • Country: Scotland

    #1

    Alternator pulley bearings replacement

    Anyone replace the bearings in a AEL/AAN alternator. If so anyone have the bearing sizes?
    Audi A6 AEL 5cyl Quattro breaking.
    Audi A5 3.0tdi Quattro Stage 2
    07947385043
  • AndyP
    S2Forum Zealot
    • Feb 2004
    • 6049
    • Country: England

    #2
    Did you ever rebuild yours or did you put a new one on?

    I'm currently re-building a 120A AAN alternator and I found some useful sites that helped. I'll post up some links when I get home tonight
    sigpic
    1991 Audi S2 3B - 2.5 Stroker engine
    1997 A6 2.5TDi quattro avant - C4
    1976 RD250E / 350LC cafe racer

    Comment

    • Error404
      Super Moderator
      • Mar 2007
      • 19789
      • Country: United Kingdom

      #3
      Nice one Andy, I'll be interested to see them I have one on the bench to do
      Panthero Coupé quattro 20vt
      Indigo ABY coupé
      Imola B6 S4 Avant

      Comment

      • irishs2
        S2Forum Fiend
        • Apr 2009
        • 2455
        • Country: Ireland

        #4
        Me too.
        Eric

        95 S2 Avant under rebuild.

        Comment

        • AndyP
          S2Forum Zealot
          • Feb 2004
          • 6049
          • Country: England

          #5
          I used this:-



          and this


          ( parts 1 & 2 )

          And I ordered the parts from here:-

          PSH biedt een wijdt assortiment van starters en alternators. Met meer dan 12.000 types van starter motors en alternators.


          The only problem I've had so far is the 4off screws they warn you about in the first link. Despite using GT85 and an impact driver, 2 of them rounded and I had to drill them out.
          sigpic
          1991 Audi S2 3B - 2.5 Stroker engine
          1997 A6 2.5TDi quattro avant - C4
          1976 RD250E / 350LC cafe racer

          Comment

          • Error404
            Super Moderator
            • Mar 2007
            • 19789
            • Country: United Kingdom

            #6
            Nice one, I'll have a go atmine some time soon
            Which parts did you have to replace Andy?
            Panthero Coupé quattro 20vt
            Indigo ABY coupé
            Imola B6 S4 Avant

            Comment

            • AndyP
              S2Forum Zealot
              • Feb 2004
              • 6049
              • Country: England

              #7
              I've ordered a slip ring, voltage regulator and bearings. I think the slip ring will clean up so I might leave that alone.
              sigpic
              1991 Audi S2 3B - 2.5 Stroker engine
              1997 A6 2.5TDi quattro avant - C4
              1976 RD250E / 350LC cafe racer

              Comment

              • Error404
                Super Moderator
                • Mar 2007
                • 19789
                • Country: United Kingdom

                #8
                Great site that Andy, they've got everything - I was actually dreading this job and trying to find parts - now you've made it all very easy

                Here's a list of parts for reference:

                PSH biedt een wijdt assortiment van starters en alternators. Met meer dan 12.000 types van starter motors en alternators.
                Panthero Coupé quattro 20vt
                Indigo ABY coupé
                Imola B6 S4 Avant

                Comment

                • K7ERG
                  S2Forum Extremist
                  • Mar 2004
                  • 1711
                  • Country: Scotland

                  #9
                  Bearings from my 120A alternator from 1997 Audi A6
                  2.5tdi Quattro

                  Small bearing - NACHI 199 F3 6203NSE2

                  Large bearing - NTN SCO3A21LHA

                  Craig
                  Audi A6 AEL 5cyl Quattro breaking.
                  Audi A5 3.0tdi Quattro Stage 2
                  07947385043

                  Comment

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