have you got pics of the airbox?
My TDi Avant..
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Ill grab some photos tomorrow, 200 miles from the car at the moment.
Its pretty simple really, replace factory feed with section of plastic pipe 5x the size and add another.
1995 Audi 80 Avant 1.9 TDi
1995 Fiesta Zetec Turbo Project
1998 Mazda MX-5 1.8 'RS'Comment
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ok look forward to seeing pics, I want to get a bit more noise out of mine lol.
I'm just outside of swindon so not that far from you, i'll send some pics in a minComment
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Here are a few photos of the airbox on the car, pretty simple really but it must help things seeing as the factory feed is so small!
The car was run on the rolling road with just the feed in the location of the factory one (PD130 intake pipe with small lines) then last week I added the extra bit of ducting.



1995 Audi 80 Avant 1.9 TDi
1995 Fiesta Zetec Turbo Project
1998 Mazda MX-5 1.8 'RS'Comment
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Cutting the front off? If I'm reading this correctly the air would no longer be coming from behind the headlight area but the engine bay. For the photos I removed the air deflector thing which comes out to get to the headlight bulbs but this keeps the hot air out!
There is a little bit of induction noise, the car wasn't that loud with a cone filter anyway but there is about 60% of the whistle that I had with the cone and not a lot of the 'roar'
Going from the distinct dirt mark that you get on the paper air filters, It doesn't look like the air gets much of a choice where it goes so doubt smoothing the box will help - any gains from this sort of thing will be minimal on these engines anyway.
1995 Audi 80 Avant 1.9 TDi
1995 Fiesta Zetec Turbo Project
1998 Mazda MX-5 1.8 'RS'Comment
-
I just removed the old one and fitted the one you see in the photos, straight swap!
1995 Audi 80 Avant 1.9 TDi
1995 Fiesta Zetec Turbo Project
1998 Mazda MX-5 1.8 'RS'Comment
-
is the steering wheel fitted with a square back plate as this one ?Attached FilesS2 's and oldtimersComment
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Yes, It must be from a Late Airbag S2 or Cabriolet.
1995 Audi 80 Avant 1.9 TDi
1995 Fiesta Zetec Turbo Project
1998 Mazda MX-5 1.8 'RS'Comment
-
Fit the three spoke sport steering wheel without an airbag, its what I had on my other 80..


1995 Audi 80 Avant 1.9 TDi
1995 Fiesta Zetec Turbo Project
1998 Mazda MX-5 1.8 'RS'Comment

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