S2 spirit - engine built

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  • filip.krticka
    S2Forum Enthusiast
    • Sep 2008
    • 170
    • Home: Czech Republic

    #1

    S2 spirit - engine built

    I had my engine rebuilt by myself. I did +1600km so far.
    Prior the engine rebuilt a lot of work were done on suspension subframe in order to get car under the control.

    Purpose of that built is to make engine more durable and better performing that it was (I was already runing RS2 MTM software for two years).
    OE and performance parts were used.
    Everything is balanced and weighted max. difference is 0,1g.
    SPEC.
    Supertech pistons
    ARP main and conrods bolts,
    Rosten performance I rods
    Supertech pistons,
    INA hydro lifters
    Single flywheel mass reduced.
    044 fuel pump
    RS2 injectors -
    New oil pump
    Metal head gasket
    etc.

    Please find few photos below. I'm a bit lazy to post.


    at the begining

    engine block after the chemical cleaning, reboring, plaining


    Aluminiuam parts after chemical treatment




    Supertech Pistons, rods supplied by Geir Rosten - thanks



    ARP main bolts


    and another photo from the top




    Semi finished engine



    back under the bonet
    Last edited by filip.krticka; 27 October 2013, 11:10.
  • filip.krticka
    S2Forum Enthusiast
    • Sep 2008
    • 170
    • Home: Czech Republic

    #2
    Because nothing is black or white, I have one issue with the head metal gasket - small oil leakage (please find the photo below). I've been told that small oil leakage at this area is quite common. Anyway a lot of money has been spent on this rebuilt, I feel quite uncomfortable with this. Head and block were reground and brand new head OE bolts were torqued according to the Audi spec.
    Any advice how to sort it out?

    Comment

    • macspring
      S2Forum Zealot
      • Mar 2005
      • 6371
      • Home: Ireland Current: Wallis & Futuna

      #3
      Have the same oil leak on my 170k engine, . also would like to know what possible cures there are ?

      Thanks.


      Comment

      • Tonks4x4
        Retired OG Mod
        • Nov 2005
        • 3062
        • Country: United Kingdom

        #4
        S2 spirit - engine built

        Was the block face skimmed before building?
        I have found that this lessens the problem

        Also re torque head bolts...

        Tonks4x4 - The Land Rover Specialist
        Audi Nut!!!

        Comment

        • kinaputt
          S2Forum Addict
          • Jan 2012
          • 285
          • Country: Norway

          #5
          You must use silicone sealant at this corner

          Comment

          • filip.krticka
            S2Forum Enthusiast
            • Sep 2008
            • 170
            • Home: Czech Republic

            #6
            Originally posted by Tonks4x4
            Was the block face skimmed before building?
            I have found that this lessens the problem

            Also re torque head bolts...

            Tonks4x4 - The Land Rover Specialist

            Yes, engine block and head were skimmed before building.

            Comment

            • filip.krticka
              S2Forum Enthusiast
              • Sep 2008
              • 170
              • Home: Czech Republic

              #7
              Originally posted by kinaputt
              You must use silicone sealant at this corner
              Bloody hell, so I need to remove engine head use silicone sealant.

              Are there any other ways how to sort it out?

              Comment

              • chezz
                S2Forum Addict
                • Apr 2007
                • 440
                • Country: United Kingdom

                #8
                Fantastic workmanship...Revert to a standard gasket...silicone? No!

                Comment

                • filip.krticka
                  S2Forum Enthusiast
                  • Sep 2008
                  • 170
                  • Home: Czech Republic

                  #9
                  Originally posted by chezz
                  Fantastic workmanship...Revert to a standard gasket...silicone? No!
                  Thanks. for positive comment.
                  Std. head gasket can't be used. Metallic is the only way forward.

                  All modification are not listed, but the car is faster than Audi RS4 B7, and I'm still running standard exhaust with 3b cats and intercooler. This will be the future mods.
                  Photos are not perfect, original purpose was to make the evidences only.
                  Last edited by filip.krticka; 28 October 2013, 07:46.

                  Comment

                  • filip.krticka
                    S2Forum Enthusiast
                    • Sep 2008
                    • 170
                    • Home: Czech Republic

                    #10
                    I have taken few photos today.
                    What do you think?



                    Comment

                    • Tesa
                      S2Forum Fanatic
                      • Nov 2011
                      • 67
                      • Country: Czech Republic

                      #11
                      Well done !
                      .. když vidím jak je to čisté... skoro škoda to tahat na český cesty

                      Comment

                      • filip.krticka
                        S2Forum Enthusiast
                        • Sep 2008
                        • 170
                        • Home: Czech Republic

                        #12
                        Thanks Tesa
                        it's just weekend toy only...

                        Comment

                        • Tesa
                          S2Forum Fanatic
                          • Nov 2011
                          • 67
                          • Country: Czech Republic

                          #13
                          I have a question concerning the rear sway bar - what was the postage from Australia to Cze ?
                          Thanks

                          Comment

                          • filip.krticka
                            S2Forum Enthusiast
                            • Sep 2008
                            • 170
                            • Home: Czech Republic

                            #14
                            Originally posted by Tesa
                            I have a question concerning the rear sway bar - what was the postage from Australia to Cze ?
                            Thanks
                            Ordered from Demontweeks performance UK. Total cost cca 5500CZK.
                            Rear sway bar improved handling a lot. Right now I have RS2 front and Whiteline on hardest setting together with Rally Protlum race suspension http://www.protlum.cz/web/cs/2-produkty.html

                            Comment

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