Custom Breather System For 3B's, All AN Fittings & High Quality Braided Hoses.

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  • K Simmonds
    S2Forum Zealot
    • Dec 2007
    • 7627
    • Country: Wales

    #1

    Custom Breather System For 3B's, All AN Fittings & High Quality Braided Hoses.

    As per title, I've dug out the breather system I fabricated from scratch for my 3B. I took a long time over planning this and getting the all the hose lengths correct, it fits really nicely and retains positive crank case ventilation, no return to sump. It requires an AN fitting to be welded to to the front of the cam cover and I also used an AN fitting on the block vent.. .Though this was a lot of hassle and I suggest doing away with the fitting on the end of the pipe that attaches to the Darek's head and using a more simple hose end termination to attach it to the outlet.

    I used semi budget AN fittings for this as it's not a totally critical system, unlike say an oil cooler set up were I spent almost twice as much on each fitting, still these weren't cheap and with the high quality oil proof braided hoses I used it certainly added up!

    The catch can is a little Heath Robinson, I made it out of an old air-con tank as that's what I had to hand, it does however have internal baffles and works very well, it also retains the fire trap on the pipe that comes from the main crank case vent. It made a massive difference to the amount of oil I got in my inlet tract and also caught a huge amount of condensation, especially in the winter. It requires emptying every 2-3K miles to be one the safe side, in particular during the winter when you get a lot of condensation. The two half's slide together and I simply sealed it with tape every time I emptied it, as I said slightly boddgy, but all it cost me was time and having the fittings TIG welded on, plus it works. It secures to the front strut brace with two M6 bolts on the top.

    I could understand someone wanting to use something ready made instead, however I went for function over form on my 3B project and a decent baffled can isn't cheap.

    Not sure what to ask for it all, but lets say £80 posted.

    I'll try and find time today to dig it out again, clean it and take some decent pic's of all the pipes and try and give you some idea of how it's all routed. There were loads of pic's on my project thread but they've all gone.

    But here's a photo I took and posted on a recent thread of all the parts...

    Last edited by K Simmonds; 10 May 2022, 07:13.
    1990 B3 2.0 80 quattro.
    1992 C4 2.8 Avant quattro
    1994 MTM RS2.
    1998 B5 TDI quattro Sport.
    2000 B5 TQS.
  • K Simmonds
    S2Forum Zealot
    • Dec 2007
    • 7627
    • Country: Wales

    #2
    Here's some photos that show how the system goes together, cam cover is not included, nor is the the MAF hose. I would consider parting with the cam cover but not the MAF hose. The oil cooler set up is also for sale for £60 posted.




    Sent from my SM-A115F using Tapatalk


    Last edited by K Simmonds; 12 May 2022, 23:56.
    1990 B3 2.0 80 quattro.
    1992 C4 2.8 Avant quattro
    1994 MTM RS2.
    1998 B5 TDI quattro Sport.
    2000 B5 TQS.

    Comment

    • newsh
      S2Forum Obsessed
      • Aug 2003
      • 16226
      • Country: United Kingdom

      #3
      I think this catch setup would work on my car, it’s just breathing to atmos at the mo..

      I’ve got a 7A cover I want to fit too so could modify that..

      Does the oil cooler fit up front or down in the original position? Mine is still down there but needs replacing, I’ve got a vw van cooler and AndyP bracket but not done it yet. Car is still at Ish’s but progressing apparently!

      S2 Coupe 3B Project


      Ur quattro restoration

      S2 Avant

      Boost is the new rock and roll!
      sigpic

      Comment

      • K Simmonds
        S2Forum Zealot
        • Dec 2007
        • 7627
        • Country: Wales

        #4
        Unfortunately you've missed out on the oil cooler mate, I had it on eBay for weeks priced at £60 buy it now or best offer + postage and kept getting offered £20 by the moron's that now seem to riddle the site.

        I'm pretty sure I could find you the alloy AN fitting required for the cam cover as I purchased a few spares when fabricating this set up as well as a more simple hose termination for the one that goes to the outlet on the block, welding an AN fitting to that in situ is imposable and removing refitting the Dalek's with the engine in is not easy. Though I do also have a spare brand Darleks head if you wanted to go that route.

        Am also open to offers on this as I want the space it's taking up, my workshop is really coming along now and I get highly OCD about where everything has to live, plus I've got a whole other C4's worth of spares I'm going to have to get in there soon.

        I'm about to go and lock my workshop up so will grab my spare AN fittings box and see what I have left over.
        1990 B3 2.0 80 quattro.
        1992 C4 2.8 Avant quattro
        1994 MTM RS2.
        1998 B5 TDI quattro Sport.
        2000 B5 TQS.

        Comment

        • K Simmonds
          S2Forum Zealot
          • Dec 2007
          • 7627
          • Country: Wales

          #5
          Yep, got the bits I mentioned you'd need in order to modify you cam cover as well as a simple hose termination. Though I do also have this spare Dalek's head but no steel AN fitting to weld to it.

          Sent from my SM-A115F using Tapatalk

          1990 B3 2.0 80 quattro.
          1992 C4 2.8 Avant quattro
          1994 MTM RS2.
          1998 B5 TDI quattro Sport.
          2000 B5 TQS.

          Comment

          • K Simmonds
            S2Forum Zealot
            • Dec 2007
            • 7627
            • Country: Wales

            #6
            Want this out of my way to free up shelf space for C4 parts so £60 delivered by Parcelforce 48, though Newsh still has first refusal on the lot.

            I'll also chuck in the the AN fitting required for the cam cover as well as the one for the main crank case hose end termination FOC..
            1990 B3 2.0 80 quattro.
            1992 C4 2.8 Avant quattro
            1994 MTM RS2.
            1998 B5 TDI quattro Sport.
            2000 B5 TQS.

            Comment

            • newsh
              S2Forum Obsessed
              • Aug 2003
              • 16226
              • Country: United Kingdom

              #7
              I’ll take it Kit

              S2 Coupe 3B Project


              Ur quattro restoration

              S2 Avant

              Boost is the new rock and roll!
              sigpic

              Comment

              • K Simmonds
                S2Forum Zealot
                • Dec 2007
                • 7627
                • Country: Wales

                #8
                Sold and dispatched!.... It's yours mate.
                Last edited by K Simmonds; 18 May 2022, 11:25.
                1990 B3 2.0 80 quattro.
                1992 C4 2.8 Avant quattro
                1994 MTM RS2.
                1998 B5 TDI quattro Sport.
                2000 B5 TQS.

                Comment

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