My 3B Coupe Project

[Al Wyn]

No probs,

******* valves

Much more fun when its some one elses car

Bo looks like your having fun!!! keep it up.

I was only joking matey.. mucho appreciateo all your help but you know that im sure

[4WheelDrifter]

Engine lifts are for wimps!

You can see from my facial expression after we lifted the engine, I had no back pain at all.

Yeah. The workshop is great. Lots of dust everywhere, perfect for taking engines apart.

Bo had a laugh at my toolkit when I arrived. Crowbar, hammer, mallet, cold chisel, hacksaw, scaffold bar, and so on..... All useful stuff though, eh Bo?

[Jon441cc]

You can see from my facial expression after we lifted the engine, I had no back pain at all.

Guys please use a hoist when lifting ... your give yourself a hernia

[Nj]

sod the no hoist thing
I just bought one (the missus just stared at it and rolled her eyes). can't imagine me trying to take my engine out without it. not without doing myself and the engine a bit of damage anyway.

excellent thread Bo. always happy seeing some nutter doing these things before me.

[4WheelDrifter]

Only joking Jon. An I5 block isn't that bad with two of you. If you clear the engine bay you can get in along side it easier to lift it.

I did insist on removing the clutch, flywheel, pistons, rods and crank before I left Bo and Arum to lift that lot into Bo's boot.

[Greg_S]

Looks like bo has been keeping you guys busy

[s2_bo]

Just got a load of stuff back form the machine shop.

Looks so much nicer now that its been blasted.

Now i just need to decide on what colour to paint it all with as it will go rusty in days if its left untreated.

sIMG_3135.JPG

Am picking up the block tomorrow tow, its just had a re hone.

p.s all the above parts bead blasted only cost £15 which i thought was a propper bargain as they were very dirty and covered in oil.

[Jamo]

Just got a load of stuff back form the machine shop.

Looks so much nicer now that its been blasted.

Now i just need to decide on what colour to paint it all with as it will go rusty in days if its left untreated.

[ATTACH]13747[/ATTACH]

Am picking up the block tomorrow tow, its just had a re hone.

p.s all the above parts bead blasted only cost £15 which i thought was a propper bargain as they were very dirty and covered in oil.

Where from out of interest?

[220bhp]

Well done

S2 bo well done mate, you are the daddy,keep your nose to the grindstone and you will be sailing s2 style in no time

[4WheelDrifter]

£15?! Blimey. They saw you coming. Nice work Bo.
There's not too much that will rust there, as it is mostly alloy. The front pulley will be the worst thing, that will rust fast.

[s2driveruk]

£15 is a great price looking pretty good too

[s2_bo]

Little update,

Block has now been thoroughly cleaned and painted.
So have all the bits that where blasted.

Just waiting on a few gaskets and Glyco bearings from Germany and then once i get all the other bits from the UK it will be ready for the rebuild.



Pics to follow soon.


Here's the rough list of parts i worked out would be needed for the rebuild not including the stuff i have already collected:


Quantity Description Part number

Bits and bobs

1 x Adapter 034 103 179
1 x Valve 077 103 175 B
2 x Gasket for oil sump 074 103 609 F
1 x Sealing washer 034 103 043
8 x Allen key head bolt combi N 101 987 01
19 x " " N 100 801 02
5 x " " N 100 993 01
1 x Sealing washer N 043 854 1
3 x Hexagonal head bolt combi N 090 315 1
8 x Hexagonal head bolt N 902 061 03
x
4 / 1 set x Thrust washers 035 198 421
1 full set x Crankshaft Bearing 034 198 491 C
1 x Set of Piston Rings 026 198 151 A
5 x Lock Ring N 012 273 1
x
1 x Flame Trap 035 103 477 A
x
1 x Connecting plate 034 109 143 B
1 x toothed belt cover 069 109 110
1 x hexagonal head bolt N 010 238 20
2 x " " N 010 215 27
3 x " " N 010 220 12
2 x Spring washer N 012 226 5
1 x Oil Pressure Switch 056 919 081E
1 x Oil Pressure Gauge Sender 035 919 561
1 x Thermo Switch 035 919 369 M


1 x Gasket 034 115 189 A
6 x Countersunk bolt N033 178 3
2 x Head Bolt N 101 222 8
10 x Spring washer N 012 226 5
1 x Seal 054 115 147 B

2 x Hexagonal head bolt N 010 216 12
1 x Gasket 072 115 257
2 x Hexagonal head bolt N 010 210 10
1 x Retaining Ring 035 115 285 A

1 x round seal 035 115 427
2 x union 034 117 233 B
4 x hexagonal head bolt N 010 217 10
4 x N 012 226 5
1 x Gasket 035 115 441 B

4 x round seal 034 115 427 B

Water pump bits

1 x Allen Key head bolt N 014 715 4
1 x Washer N 011 670 16
2 x Hex head bolt N 010 247 8
2 x spring washer N 012 241 11
1 x round seal 035 121 043

1 x Thermostat 069 121 113
1 x round seal N 901 368 02
2 x Hex head bolt N 010 218 6

3 x round seal N 028 203 4
1 x gasket 027 121 139 A
1 x 7a FPR maybe 054 133 534


Engine parts

1 x Waste Gate Diaphragm 035 145 797 B
4 x Shouldered Hex Nut N 902 002 01
1 x Gasket 035 145 773 D
1 x Gasket 035 145 757 D
1 x Gasket 035 145 757 C
2 x Stud N 044 504 2
2 x Hex Nut N 023 002 8
8 x Spring Washer N 012 226 5
8 x Alan Key Head Bolt N 014 703 5
1 x sealing Washer N 013 812 8
4 x Hex Nut 046 145 749

Power Steering pump parts

1 x Set of seals for Vane Pump 035 198 049 A
10 x Spring Washer N 012 229 3
3 x Hex Head Bolt N 010 270 6
1 x Hex Head Bolt N 101 242 22
2 x Bush 049 903 149
1 x Hex Head Bolt N 010 247 8
1 x Hex Head Bolt N 010 332 4
1 x N 011 525 13
1 x Hex Head Bolt (compi) N 100 067 04
1 x Hex Head Nut N 022 146 4
1 x Hex Head Bolt N 010 274 1
1 x Washer N 011 525 13
1 x Eye Bolt 035 145 541
1 x Washer N 015 401 3
1 x Alan Key Head Bolt N 014 717 2
3 x Hexagon Socket Head Bolt N903 086 05

Engine Bracket Parts

2 x Hex Head Bolt N 901 300 01
2 x spring washer N 012 203 7
1 x Hex Head Bolt N 010 233 6
1 x spring washer N 012 241 11
6 x Alan key Head Bolt N 014 729 6
6 x washer for above ?
2 x Hex Nut Self Locking N 022 167 1
2 x washer N 903 152 02
2 x Washer N 902 890 02
1 x Cap For bonded Rubber mounting 443 199 469 C
4 x Press Fit Bolt 857 199 765 A
2 x Press Washer 443 199 447
4 x washer 011 527 11
4 x Hex Nut Self Locking N 023 004 7
2 x Hex Nut Self Locking N 022 167 1
2 x Washer N 903 152 02

Exhaust Manifold Parts

16 x Hex nut Self Locking N 902 002 01
16 x Washer N 900 955 01
4 x Stud N 101 693 01
4 x Hex nut Self Locking N 902 264 03
4 x Stud N 900 717 02
4 x Hex nut Self Locking 046 145 749

2 x Gasket maybe 857 253 115
3 x Hex nut N 901 001 01
3 x Hex nut N 900 850 01
3 x Hex Bolt N 010 244 16



Suspension parts

4 x HexHead bolt N 102 065 01
4 x Washer N 011 531 7
4 x Hex Nut N 012 191 6
8 x Hex nut N 021 195 5
6 x Washer N 011 527 11
2 x Hex head bolt N 010 445 7

[s2driveruk]

Looks like someone else has had their head in vagcat for a while. How have you found getting that lot? Anything on back order?

I will post up the complete list of stuff I have ordered with prices and a final total......gulp i think!

Picking my stuff up today thats been blasted and ready for the painter cant wait to see it at ADI

[Acidburn]

Thats a good list, hate to see all the costs included. Who did you order them all thru, audi?

[s2_bo]

Thats a good list, hate to see all the costs included. Who did you order them all thru, audi?

- not quite, but sort off.

Not sure on cost yet, it will be well worth it though.