Project: Engine Recall

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  • Ross
    S2Forum Possessed
    • Aug 2005
    • 3399
    • Country: England

    #61
    I've made a little more progress this past week, will be uploading a few pics with updates after the weekend. Here's what I've got:

    -New clips to attach RS2 bumper grills
    -New Clutch slave
    -Outer CV boot kit
    -3B flywheel & bellhousing bolts
    -Downpipe gaskets

    This week I've taken off the intercooler + crossmember, attached the mark-H mod, removed the DMF, and fitted a new rear crank seal. Cleaned up the Clutchnet pressure plate and SMF, the friction plate isn't as bad as I previously thought so may get fitted. I have a spare balanced clutch available if it doesn't look like it's going to work. Just need a few helping hands and a sunny day. Saturday looks good... :mischeif:
    AUDI - saving Dad's from minivans since 1994

    Comment

    • Ross
      S2Forum Possessed
      • Aug 2005
      • 3399
      • Country: England

      #62
      My pile of parts is nothing like Bo's I know - but heres a few things to help get the car on the road
      Attached Files
      AUDI - saving Dad's from minivans since 1994

      Comment

      • Ross
        S2Forum Possessed
        • Aug 2005
        • 3399
        • Country: England

        #63
        And some pics from the day...

        The clutchnet kit was cleaned up, we decided to re-use it despite evidence of it being abused!

        Once the kit was fitted, the engine very reluctantly mounted up to the gearbox. This took a couple of attemps to angle it in, and the subframe was loosened to help.

        Bo lived under the car for most of the evening
        Attached Files
        AUDI - saving Dad's from minivans since 1994

        Comment

        • mark_s2
          Account Disabled
          • Jul 2006
          • 274
          • Home: United Kingdom Current: England

          #64
          No mention of the downpipe?

          Comment

          • Ross
            S2Forum Possessed
            • Aug 2005
            • 3399
            • Country: England

            #65
            More details to come tomorrow, when I can think straight
            AUDI - saving Dad's from minivans since 1994

            Comment

            • Fat Audi 80
              Super Moderator
              • Jan 2004
              • 10547
              • Country: England

              #66
              Nice team effort there. Who is in the chair in pic 2 spectating?

              Cheers,

              Steve.
              The Perfectionist
              sigpic
              Audi Class Concours winner Stoner Park 2014, ADI Concours D'Elegance Class Winner 2008, Runner up 2014. Winner, S2Forum Show'n'Shine Billing 2006 & 2008.

              Comment

              • Sonic
                Administrator
                • Jul 2006
                • 5514
                • Home: United Kingdom Current: England

                #67
                Originally posted by Fat Audi 80
                Nice team effort there. Who is in the chair in pic 2 spectating?
                S2Forum.com Administrator

                Comment

                • Fat Audi 80
                  Super Moderator
                  • Jan 2004
                  • 10547
                  • Country: England

                  #68
                  I thought it might be!

                  Just taking notes were you for when your lump is out on the garage floor?

                  The Perfectionist
                  sigpic
                  Audi Class Concours winner Stoner Park 2014, ADI Concours D'Elegance Class Winner 2008, Runner up 2014. Winner, S2Forum Show'n'Shine Billing 2006 & 2008.

                  Comment

                  • Rusty
                    Super Moderator
                    • Jun 2004
                    • 18953
                    • Country: United Kingdom

                    #69
                    Good work boys and girls! Nice to see Forum spirit alive and well.
                    Cheers'en, AndyC
                    1994 ABY Coupe - Projekt Alpinweiss

                    Comment

                    • Ross
                      S2Forum Possessed
                      • Aug 2005
                      • 3399
                      • Country: England

                      #70
                      Originally posted by Sonic


                      Actually, you can just see the 'hand on bump' so pretty sure that was Laura. Weren't you the one taking the picture? There was a second chair though so the principle is the same
                      AUDI - saving Dad's from minivans since 1994

                      Comment

                      • mark_s2
                        Account Disabled
                        • Jul 2006
                        • 274
                        • Home: United Kingdom Current: England

                        #71
                        To be fair Andy did paint the RS2 grills!

                        Comment

                        • Knight Rider S4
                          S2Forum Possessed
                          • Mar 2005
                          • 3541
                          • Country: Scotland

                          #72
                          Looking good ...Can see Bo has the best job ..putting in the belhousing bolts in beside the subframe
                          93 S2 Avant Parting
                          91 URQ RR
                          02 A4 tdi Avant

                          Comment

                          • Jamo
                            Retired OG Mod
                            • Mar 2004
                            • 21750
                            • Country: United Kingdom

                            #73
                            Originally posted by Knight Rider S4
                            Looking good ...Can see Bo has the best job ..putting in the belhousing bolts in beside the subframe
                            hah don't go there!

                            Comment

                            • Ross
                              S2Forum Possessed
                              • Aug 2005
                              • 3399
                              • Country: England

                              #74
                              OK, a bit more of a write-up:

                              After a morning of preparing the engine, the stage was set (thanks Mark, Bo and Stu - 95% of the tools we used were theirs) and the clutch cleaned by Stu "The Machinist", fitted and the engine hoisted ready. The Avant was pushed out of the garage to see it's first glimpses of Sunlight in a long time. Meanwhile, Laura had the most important activity of the day:
                              Attached Files
                              AUDI - saving Dad's from minivans since 1994

                              Comment

                              • rotoryboy
                                S2Forum Possessed
                                • May 2004
                                • 3281
                                • Country: United Kingdom

                                #75
                                Nice to see 'Smithy' from Gavin and Stacey took time out of his busy schedule to help you (back left of pic 2)
                                Mark

                                Race Clio RS197

                                S2 Coupe ABY (Green) - RIP
                                S2 Coupe ABY (Blue) - Sold

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