Tonks's Berg Cup Car

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  • quattrostyle
    S2Forum Zealot
    • Oct 2006
    • 6229
    • Country: Netherlands

    #151
    wow that's twice good news then

    Comment

    • europeanme
      S2Forum Possessed
      • Oct 2005
      • 3817
      • Country: United Kingdom

      #152
      Originally posted by Tonks4x4
      Some news!!!!

      Shark Performance, Mansfield has taken delivery of both my ECU's today for decoding

      Can't wait to get them back.... Should be next week.
      your repeating yourself..sign off old age!!!...:mischeif:

      Comment

      • WabTheKing
        S2Forum Fiend
        • May 2004
        • 2567
        • Country: United Kingdom

        #153
        Originally posted by Tonks4x4
        Thanks guys....

        As far as the jacks are concerned, I was in search of some 63.5mm internal diameter tubing, however no steel supplier that I called was able to supply anything so, I put a call into a local exhaust company to me. They managed to use some 63mm OD pipe and then flare it on there machine that they use for making sleeves for exhaust joining.
        These tubes I have welded into the floor pan front and rear just on passenger side so far.

        I have operated the 2 jacks with a regulator from one of my 300 Bar dive cylinders and it goes up a treat

        There is no flex in the floor whatsoever and I have sent it up and down about 10 times already.

        When I do find someone to make my cage I will have braces but for now the jacks I am confident will operate with no adverse affects
        if you put a lever shut off tap on the end of your lance then you can control the flow of air.

        50bar of pressure in one hit when your on double stands is a tad scarey!!!!!

        Comment

        • Tonks4x4
          Retired OG Mod
          • Nov 2005
          • 3062
          • Country: United Kingdom

          #154
          Ooooooooooooohhh I have made a mess in my pants!!!!

          V8 Runs...

          V8 Runs...
          Audi Nut!!!

          Comment

          • andy10v
            S2Forum Zealot
            • Mar 2009
            • 5996
            • Country: Scotland

            #155
            That sounds sooo goood!

            Love the giggle at the end of the first vid
            Current-2004 Impreza PPP wagon

            Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
            Sold ABY-stock

            Comment

            • Jamo
              Retired OG Mod
              • Mar 2004
              • 21750
              • Country: United Kingdom

              #156
              white wee wee!!! love that burble

              Comment

              • Tap Towers
                S2Forum Addict
                • Dec 2010
                • 220
                • Country: England

                #157
                ooof!!! You should have labeled that NSFW, better go change now..
                05 Allroad
                05 Seat Alhambra

                Comment

                • raymor
                  S2Forum Maniac
                  • Sep 2003
                  • 597
                  • Country: Scotland

                  #158
                  Excellent Well done ! .... I won't ask you if you want to do mine, cos you'll probably say yes

                  Originally posted by Tonks4x4
                  Ooooooooooooohhh I have made a mess in my pants!!!!

                  V8 Runs...

                  V8 Runs...
                  1997 A6 (C4)Q TDi http://forums.tdiclub.com/showthread.php?t=291269 - Sold
                  1987 CQ85RS
                  1994 S2 Avant- Gone
                  1991 V8 -Gone, but lives on in the TDi and CQ

                  Fintray Hillclimb - 33.20s
                  Doune Hillclimb - 55.02s
                  Forrestburn Hillclimb - 52.61

                  Comment

                  • Kieron20V
                    S2Forum Extremist
                    • Mar 2008
                    • 1505
                    • Home: England Current: United Kingdom

                    #159
                    OMG, yessssssssssss.
                    1994 URS4 Avant RS2+

                    Comment

                    • A80Avant
                      S2Forum Obsessed
                      • Sep 2005
                      • 10873
                      • Country: Greece

                      #160
                      veeeeery nice!!!!

                      what did they do on the ECU? why isnt it idling yet?

                      Comment

                      • Tonks4x4
                        Retired OG Mod
                        • Nov 2005
                        • 3062
                        • Country: United Kingdom

                        #161
                        Originally posted by A80Avant
                        veeeeery nice!!!!

                        what did they do on the ECU? why isnt it idling yet?
                        It does idle but stuff like blanking off egr and putting some lambda sensors in etc will improve it

                        Now it runs I am happy to get stuck in and get it finished
                        Audi Nut!!!

                        Comment

                        • A80Avant
                          S2Forum Obsessed
                          • Sep 2005
                          • 10873
                          • Country: Greece

                          #162
                          i think this is a second reason for additional meatballs....

                          Comment

                          • Tonks4x4
                            Retired OG Mod
                            • Nov 2005
                            • 3062
                            • Country: United Kingdom

                            #163
                            Originally posted by A80Avant
                            i think this is a second reason for additional meatballs....
                            Hey I still want to be able to get in the car when it's done....
                            Audi Nut!!!

                            Comment

                            • A80Avant
                              S2Forum Obsessed
                              • Sep 2005
                              • 10873
                              • Country: Greece

                              #164
                              haha, dont worry!!!

                              we will make a little bend on the roll cage. + the car is light, so you can add a few extra pounds!

                              Comment

                              • Tonks4x4
                                Retired OG Mod
                                • Nov 2005
                                • 3062
                                • Country: United Kingdom

                                #165
                                Not had much time to play again lately. However started to do some work on the manifolds....

                                Back when I put the engine in I just cut the long extension off so at a later stage I could extend them into the correct location.

                                Here is a picture of 1 standard manifold



                                So I started by roughly tacking one of the collectors into the correct position on the RH side of the car.
                                The collector from the LH side almost fitted perfectly on the RH side upside down it exited under the subframe at the side of the gearbox just like a UR and S2.

                                However once it was tacked it was physically impossible to remove the header without first removing a half shaft and then lifting the engine above the chassis rails. Also if I wanted to get the gearbox in and out in the future I would not be able to get the bell housing past the downpipe and therefore all together will not do.

                                So then Mike suggested why don't I connect the 2 small downpipes together with stainless V bands so I could just remove the downpipe separate to the headers.

                                This would have worked just fine and I have ordered a pair of V bands to use if I do go down this route.

                                Meanwhile, I have been struggling to get the absolute measurements for the crank position sensor. So another friend came over today to stick his S5 on the ramp so that I could have a look. Unfortunately the gearbox in these are different again and the crank position sensor is right on the bottom of the bell housing. One awesome thing about these boxes is that the driveshaft outputs are virtually touching the engine right up against the end of the bell housing. This means if someone wanted to mount their engine and box rearwards another 5 to 6 inches to shift weight, with this box it would be possible.

                                However whilst I was under there I could not help but notice that the exhaust manifolds looked almost exactly what I need.

                                So a quick search on the net and I have found these. They are again on the way from Germany so when they get here I will update you as to whether they fit or not



                                Audi Nut!!!

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