audi 2.8 30v to 2.2 20vt project...

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  • rs200
    S2Forum Extremist
    • May 2009
    • 1398
    • Home: Croatia

    #1

    audi 2.8 30v to 2.2 20vt project...

    hy people .

    in last 20 days I done one engine swap for my friend.
    this audi first was 2.6 , than they do swap to 2.8 30v, after one year that 30v engine fail and kill 5 valves.
    owner of car gone mad ,and asked me to put 2.2 20t in A6.
    I agreed. I actualy don't know how much job it is..

    but I did it..

    so here was the start:









    than I take old engine out in same day..







    next day I take all interior out , to get old engine loom out, and prepair it for njew one....









    I had one AAN engine loom at hom and put it in car..







    but all this colored conectores was not identical with AAN loom , so we sit in friends car , and went to Šibenk (400 km away) to get rest of instalation, and some ozher parts like water hoses, A/C hoses, IC , bl bla bla..



    little rest on Plitvica Lakes




  • rs200
    S2Forum Extremist
    • May 2009
    • 1398
    • Home: Croatia

    #2
    engine was buy from guy from Dubrovnik, he want to put 2.2 20vt in speed boat, but he get 4.2 v8 (from a8) for free , and decide to sell AAN to my friend.

    when we wait engine to came at my home, I have other problem with instalation..

    it was the real mess..

















    and here I finish the instalation , and alredy put carpet back in car..









    than finaly the engine come from Dubrovnik (830km away) .







    few days after , engine was in place..







    Comment

    • rs200
      S2Forum Extremist
      • May 2009
      • 1398
      • Home: Croatia

      #3
      the cleaning of parts has began..









      finaly the white paint came..

































      here is the short video , when engine starts.. (without exhaust) I love it..

      Comment

      • andy10v
        S2Forum Zealot
        • Mar 2009
        • 5996
        • Country: Scotland

        #4
        Interesting swap, the wiring looks like a nightmare.

        Did you make a set of engine mounts for it?
        Current-2004 Impreza PPP wagon

        Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
        Sold ABY-stock

        Comment

        • rs200
          S2Forum Extremist
          • May 2009
          • 1398
          • Home: Croatia

          #5
          now we have to do stanles steel exhaust and car is ready to drive. for now engine will stay at stock for a few month.
          after that you will see what will hapened. garett 3076r is reservated

          Comment

          • rs200
            S2Forum Extremist
            • May 2009
            • 1398
            • Home: Croatia

            #6
            first I taught that only engine loom is necesarry to be changed, but when I saw that one wire is NOT identical.. OMG..
            emediatly I get headache ..

            what do you thing about engine mounts? I don't understand.

            Comment

            • andy10v
              S2Forum Zealot
              • Mar 2009
              • 5996
              • Country: Scotland

              #7
              Did you make brackets to get the engine to mount to the body?
              Current-2004 Impreza PPP wagon

              Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
              Sold ABY-stock

              Comment

              • rs200
                S2Forum Extremist
                • May 2009
                • 1398
                • Home: Croatia

                #8
                no.. here is everything from AAN, all is OEM.. plug n play ..

                Comment

                • bazburn
                  S2Forum Maniac
                  • Feb 2010
                  • 583
                  • Country: United Kingdom

                  #9
                  Nice work there Igor, looks like you had a bit of a nightmare with the wiring...

                  Comment

                  • rs200
                    S2Forum Extremist
                    • May 2009
                    • 1398
                    • Home: Croatia

                    #10
                    my friend there was the worst nightmare you ever seen.
                    and one more thing. when I thing that I was over with wiring , put the dash at place.. start to look the conectors and where is the wires for AIR-BAG ? OMG..

                    all wires out and whole work one more time..

                    when I start the engine MAF was wrong, and before I saw that IC is bad too..

                    tomorow all that parts will come , at wensday we go to make exhaust , and finaly the test drive

                    Comment

                    • Acidburn
                      S2Forum Obsessed
                      • Jun 2007
                      • 13459
                      • Country: United Kingdom

                      #11
                      nice work, looks like a nightmare but you got there in the end, out of interest have you got anymore pics of the wheels and specs, they suit it well



                      Comment

                      • mushasho!
                        S2Forum Enthusiast
                        • Apr 2007
                        • 163
                        • Country: United States

                        #12
                        Nice Build.... Subscribed!
                        _Rubí_

                        Comment

                        • simon20vq
                          S2Forum Extremist
                          • Dec 2010
                          • 1379
                          • Country: United Kingdom

                          #13
                          Brilliant job really impressive especially doing all that wiring!

                          Comment

                          • rs200
                            S2Forum Extremist
                            • May 2009
                            • 1398
                            • Home: Croatia

                            #14
                            Originally posted by Acidburn
                            nice work, looks like a nightmare but you got there in the end, out of interest have you got anymore pics of the wheels and specs, they suit it well



                            this is BBS wheels from audi v8. this is my winter tires. we are waiting 18"x 8.5 OZ wheels, they are on reconstruction in paint shop..

                            those are that wheels:

                            Comment

                            • prj
                              S2Forum Zealot
                              • Mar 2010
                              • 6308
                              • Country: Estonia

                              #15
                              Very good job Igor, respect.
                              http://tuner.ee - http://www.facebook.com/tuner.ee

                              Comment

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