Project "Big Blue"

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  • byd1380
    S2Forum Addict
    • Aug 2009
    • 269
    • Country: Northern Ireland

    #16
    The Volvo setup was actually alot cheaper than a RS2 turbo, plus easier to find, even with trying to get the correct K26/6 housing, it's not alot of work, plus the volvo units would be 10 years newer, with alot less mileage and wear. Should be up and running in the next week or 2.

    Ivan

    Comment

    • andy10v
      S2Forum Zealot
      • Mar 2009
      • 5996
      • Country: Scotland

      #17
      What are you doing ecu wise?
      Current-2004 Impreza PPP wagon

      Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
      Sold ABY-stock

      Comment

      • byd1380
        S2Forum Addict
        • Aug 2009
        • 269
        • Country: Northern Ireland

        #18
        Paul (S2central) will be mapping the car. He lives only 2 miles away form me :-), I'm making the 3" downpipe so will fit a extra lambda bung for mapping.

        Ivan

        Comment

        • andy10v
          S2Forum Zealot
          • Mar 2009
          • 5996
          • Country: Scotland

          #19
          That is handy, look forward to hearing how you get on.
          Current-2004 Impreza PPP wagon

          Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
          Sold ABY-stock

          Comment

          • byd1380
            S2Forum Addict
            • Aug 2009
            • 269
            • Country: Northern Ireland

            #20
            Quick update:

            Just a few things put in place temporally. 3" down pipe tacked together, still waiting for another K26/6 housing to arrive before final assembly.





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            • quattrostyle
              S2Forum Zealot
              • Oct 2006
              • 6229
              • Country: Netherlands

              #21
              wow that's gonna be a nice DP

              Comment

              • byd1380
                S2Forum Addict
                • Aug 2009
                • 269
                • Country: Northern Ireland

                #22
                Just a quick update, car pretty much screwed together now, but had problems with a set of RS2 injectors I bought form a guy on here, one is dead (See wanted section). Anyway I have had the car running, although only on 4 cyl!!! Had to wait for a K26#6 turbo to arrive from the states, so progress slow for a few weeks.

                Made up a 100mm cold air feed into the AAN airbox, I have fitted a K&N panel filter also





                Mounted the Turbo just to check the turbine housing was in the same place before welding the DP and wastegate. Changed gaskets, some studs and nuts also.



                Also welded up the rest of the downpipe, used stainless wire in the mig, not pretty, but it will do.



                Decided I didn't want to pay $240 for a intake pipe, so mad my own from 3" stainless pipe, bought a few silicone couplings off ebay and fitted DV, N75 and breather pipes.





                Then came the prob of fitting the front bumper, I think my car has the wrong bumper on it, not sure if this is causing problems, but had to seriously cut the bumper to fit the cooler.



                So up for MOT next week, car just waiting on RS2 injectors, I have a standard RS2 chipset at the minute so keen to see what it goes like on that before proper mapping with S2central.

                Ivan

                Comment

                • Wrath
                  S2Forum Maniac
                  • Jan 2011
                  • 779
                  • Country: Sweden

                  #23
                  Loking good, but the front bumper is not from a S6, rather a old S4.... very strange
                  1995 Audi S6 - AAN (~350hp)
                  2008 BMW 530xd (235hp)
                  2008 Hyundai i30 - 1.6 CRDI (89hp)
                  2011 KTM 990 SMR - custom tuned (120whp)

                  Comment

                  • rs200
                    S2Forum Extremist
                    • May 2009
                    • 1398
                    • Home: Croatia

                    #24
                    Originally posted by Wrath
                    Loking good, but the front bumper is not from a S6, rather a old S4.... very strange
                    this is special limited edition..

                    Comment

                    • byd1380
                      S2Forum Addict
                      • Aug 2009
                      • 269
                      • Country: Northern Ireland

                      #25
                      Oem+ Spec :-)

                      Comment

                      • andy10v
                        S2Forum Zealot
                        • Mar 2009
                        • 5996
                        • Country: Scotland

                        #26
                        Nice going on the home made stuff!
                        Current-2004 Impreza PPP wagon

                        Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
                        Sold ABY-stock

                        Comment

                        • david
                          S2Forum Extremist
                          • Oct 2008
                          • 1268
                          • Country: United Kingdom

                          #27
                          nice looking car mate
                          i love the interior

                          i'm interested to see how the volvo turbo unit perform once finish.
                          i guess 350 max bhp with 3"dp rs2 injectors intercooler and remap .
                          [SIGPIC][SIGPIC]/SIGPIC]92 3B pearl white=gone back home to Germany,probably in bits and pieces

                          RS2 VOLCANO BLACK] soon to be broken to bits

                          Comment

                          • byd1380
                            S2Forum Addict
                            • Aug 2009
                            • 269
                            • Country: Northern Ireland

                            #28
                            Got the injectors this morning, car up and running with a standard RS2 chip set. Really pleased with the way it goes. Only pulling 18-19psi on the gauge. Definitely pulls alot stronger at the top end. Can't wait for a remap. Up for MOT on Tues.

                            Comment

                            • macspring
                              S2Forum Zealot
                              • Mar 2005
                              • 6371
                              • Home: Ireland Current: Wallis & Futuna

                              #29
                              Great thread, says another urS6 owner. Good photos.

                              Nice improvisation work.

                              What model / year of Volvo was your turbo off, or is it more of a a pick 'n mix ?

                              Looking forward to updates, and a dyno graph and figures.



                              btw, others may clarify but a new paper element oem air filter might be better in the long run than a K&N air filter with it's oil ?

                              Comment

                              • byd1380
                                S2Forum Addict
                                • Aug 2009
                                • 269
                                • Country: Northern Ireland

                                #30
                                Turbo is off a Volvo S60r, not sure on the year, I have photo of the information plate somewhere. The turbine is a k26/6 off a early 944 turbo (220bhp). Will hopefully get it mapped soon.

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