AAN with stock pistons and head - Max power achievable?

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  • P.G.
    S2Forum Hobbyist
    • Feb 2009
    • 17
    • Country: Latvia

    #16
    Can someone tell me how much HP will handle stock 3B engine rods? Engine is stock but I'm going to run 440 cc injectors, RS2 fuel pump, turbo will stay KKK K26.

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    • mushasho!
      S2Forum Enthusiast
      • Apr 2007
      • 163
      • Country: United States

      #17
      Originally posted by P.G.
      Can someone tell me how much HP will handle stock 3B engine rods? Engine is stock but I'm going to run 440 cc injectors, RS2 fuel pump, turbo will stay KKK K26.


      350whp-400whp... But it's torque that kills...

      Sent from my HTC One using Tapatalk
      Last edited by mushasho!; 17 June 2014, 00:45.
      _Rubí_

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      • zafra
        S2Forum Addict
        • Jun 2013
        • 320
        • Country: Spain

        #18
        Originally posted by P.G.
        Can someone tell me how much HP will handle stock 3B engine rods? Engine is stock but I'm going to run 440 cc injectors, RS2 fuel pump, turbo will stay KKK K26.
        The engine rods are the same, and pistons, the people said 450 with ignition.
        Step 1: setup. <==
        Step 2: potentiation.
        Step 3: enjoy.

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        • URQguy
          S2Forum Addict
          • Sep 2008
          • 245
          • Country: United States

          #19
          It isn't the hp that breaks stock pistons, it is the cylinder pressures, which are indicators of torque. I find the limit of stock pistons right around that 900NM mark crank, which amounts to roughly 550-600wtq. The ring lands struggle to stay crack free at those levels. Lots of Sweeds get away with lots of HP with big 67mm+ turbos, but they do not spool early enough to create the torque and cylinder pressures to make the stock pistons an issue.

          I suppose the limit of the pistons for whp would be how high you can safely rev that heavy of a piston. I'd keep it under 8300 realistically, and a typical 3500 rpm powerband of any turbo puts that at ~4700, or roughly where a 6466 or 6262 makes power with cams. That would be roughly 750-800whp with a perfect setup on e85.
          1981 URQuattro with the TIAL GT35r.
          2007 Infinity g35

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          • CodeOfDaStreets
            S2Forum Tinkerer
            • Aug 2011
            • 5
            • Country: United States

            #20
            Whats the factory ring gap on these motors (ann)??? To tight of a ring gap will defenity cause stress on the ring lands especially when hot lapped.. Also im assuming the factory pistons have floating wrist pins, correct me if im wrong..

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            • Thuppu
              S2Forum Freak
              • Sep 2010
              • 4115
              • Country: Finland

              #21
              Soo, what is possible with stock pistons? Check this vid(and comment section):


              Audi UrS4 Avant 2.5 20vt - twincharged - Project
              Audi 80q B4 Sedan 2.2 20vt - Daily user
              BMW 320d Touring e91 M-Sport - Daily user
              BMW 740iA e38 - Project

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              • andrewcoupe
                S2Forum Enthusiast
                • Dec 2010
                • 125
                • Country: South Africa

                #22
                Very impressive.. this is such a old thread, forgot I even posted it.

                I ended up going 7A with throttle bodies which turned out to actually be a 2.0 NM.
                After catastrophic engine failure I decided to go all in..

                83.00mm AAN with forged rods, pistons, supertech valvetrain, Arp everything with a Xona Rotor 6156 on a Iroz motorsport manifold. Engine is at the engineers now being assembled.

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                • Audi_CQ
                  S2Forum Maniac
                  • Mar 2004
                  • 940
                  • Country: Norway

                  #23
                  It's not torque that kills the piston and rods. It's knock / pre ignition or for the 3B: spark jump in the distributer cap.

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                  • mushasho!
                    S2Forum Enthusiast
                    • Apr 2007
                    • 163
                    • Country: United States

                    #24
                    Originally posted by andrewcoupe
                    Very impressive.. this is such a old thread, forgot I even posted it.

                    I ended up going 7A with throttle bodies which turned out to actually be a 2.0 NM.
                    After catastrophic engine failure I decided to go all in..

                    83.00mm AAN with forged rods, pistons, supertech valvetrain, Arp everything with a Xona Rotor 6156 on a Iroz motorsport manifold. Engine is at the engineers now being assembled.
                    How'd it turn out?
                    _Rubí_

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