3B engine rebuild

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  • Jeffer
    S2Forum Fiend
    • Jul 2003
    • 2057
    • Country: Netherlands

    #76
    Finally the TURBO came in today
    It's a K27 hotside with a K29 coldside
    Enjoy!
    Attached Files
    RS2 Black - stock 315 HP
    RS2 RS blau - stock 315 HP
    Sport Quattro - 1005 HP
    High Octane website

    Comment

    • Jeffer
      S2Forum Fiend
      • Jul 2003
      • 2057
      • Country: Netherlands

      #77
      2nd
      Attached Files
      RS2 Black - stock 315 HP
      RS2 RS blau - stock 315 HP
      Sport Quattro - 1005 HP
      High Octane website

      Comment

      • Jeffer
        S2Forum Fiend
        • Jul 2003
        • 2057
        • Country: Netherlands

        #78
        3th
        Attached Files
        RS2 Black - stock 315 HP
        RS2 RS blau - stock 315 HP
        Sport Quattro - 1005 HP
        High Octane website

        Comment

        • Jeffer
          S2Forum Fiend
          • Jul 2003
          • 2057
          • Country: Netherlands

          #79
          4th
          Attached Files
          RS2 Black - stock 315 HP
          RS2 RS blau - stock 315 HP
          Sport Quattro - 1005 HP
          High Octane website

          Comment

          • caterpillar
            S2Forum Fiend
            • Jun 2004
            • 2480

            #80
            what price ?? were have you orderd that? nice peace....made for your 2,2liter or???

            Comment

            • Jeffer
              S2Forum Fiend
              • Jul 2003
              • 2057
              • Country: Netherlands

              #81
              Originally posted by caterpillar
              what price ?? were have you orderd that? nice peace....made for your 2,2liter or???
              Price is around 2000 euro's and I ordered it throug a friend of mine. And yes it's for my 2.2
              RS2 Black - stock 315 HP
              RS2 RS blau - stock 315 HP
              Sport Quattro - 1005 HP
              High Octane website

              Comment

              • Jeffer
                S2Forum Fiend
                • Jul 2003
                • 2057
                • Country: Netherlands

                #82
                I hope I can assemble my engine next weekend. I'm really looking forward to that.

                cheers
                Last edited by Jeffer; 28 May 2006, 18:02.
                RS2 Black - stock 315 HP
                RS2 RS blau - stock 315 HP
                Sport Quattro - 1005 HP
                High Octane website

                Comment

                • goinginzane
                  S2Forum Fanatic
                  • Aug 2004
                  • 89

                  #83
                  Zag er goed uit!!

                  Originally posted by Jeffer
                  BTW, today I received a massive porsche 928 MAF will post pics tonight.
                  I hope I can assemble my engine next weekend. I'm really looking forward to that.

                  cheers
                  Zag er goed uit zaterdag!! Kan niet wachten tot ik mijn eigen s2 heb!! Denk wel dat het een 220 pk versie wordt!!

                  Oh sorry

                  Looks very nice last saterday!! I cant wait till i got my own S2!!

                  Comment

                  • Jeffer
                    S2Forum Fiend
                    • Jul 2003
                    • 2057
                    • Country: Netherlands

                    #84
                    Update!

                    We positioned the turbo in the engine bay on Cees his car. We were looking for the best position to have the downpipe go down with the least bends in it. And because its a 3,5 inch turbo - back system we need all the clearance we can get at the downpipe. We made a bracket wich the turbo is mounted to on the downpipe side and connected to the head. That way we can take the head and turbo and weld the exhaust manifold on the table bench. So that makes life a lot easier, and the turbo will not move around whilst welding the manifold.
                    Attached Files
                    RS2 Black - stock 315 HP
                    RS2 RS blau - stock 315 HP
                    Sport Quattro - 1005 HP
                    High Octane website

                    Comment

                    • Jeffer
                      S2Forum Fiend
                      • Jul 2003
                      • 2057
                      • Country: Netherlands

                      #85
                      Here are some pictures of the engine assemble.
                      Wonderful combo
                      Attached Files
                      RS2 Black - stock 315 HP
                      RS2 RS blau - stock 315 HP
                      Sport Quattro - 1005 HP
                      High Octane website

                      Comment

                      • Jeffer
                        S2Forum Fiend
                        • Jul 2003
                        • 2057
                        • Country: Netherlands

                        #86
                        measuring endgap end, filling to fit.
                        Attached Files
                        RS2 Black - stock 315 HP
                        RS2 RS blau - stock 315 HP
                        Sport Quattro - 1005 HP
                        High Octane website

                        Comment

                        • Jeffer
                          S2Forum Fiend
                          • Jul 2003
                          • 2057
                          • Country: Netherlands

                          #87
                          cc'ing the head. First I made a plexiglass cover with 2 holes in it. One in the middle and on on the other side. I've sealed it on to the head with some bearing grease.
                          Attached Files
                          Last edited by Jeffer; 1 October 2004, 11:40.
                          RS2 Black - stock 315 HP
                          RS2 RS blau - stock 315 HP
                          Sport Quattro - 1005 HP
                          High Octane website

                          Comment

                          • Jeffer
                            S2Forum Fiend
                            • Jul 2003
                            • 2057
                            • Country: Netherlands

                            #88
                            Here's my lovely assistent (girlfriend ) helping me out with the Buret. A very clever piece of equipment that determens the amount of fluid that fills the head. The hole in the middle is to put the buret on, and the other hole is to vent all the air 'till the fluis comes out there aswell. If you're planning on doing this use thicker plexiglass then you would expect. Because of the weight of the buret the plexiglass flexes and influence the measuring process.
                            Attached Files
                            RS2 Black - stock 315 HP
                            RS2 RS blau - stock 315 HP
                            Sport Quattro - 1005 HP
                            High Octane website

                            Comment

                            • Jeffer
                              S2Forum Fiend
                              • Jul 2003
                              • 2057
                              • Country: Netherlands

                              #89
                              Then open the tap and watch it fill slowly
                              Attached Files
                              Last edited by Jeffer; 1 October 2004, 15:15.
                              RS2 Black - stock 315 HP
                              RS2 RS blau - stock 315 HP
                              Sport Quattro - 1005 HP
                              High Octane website

                              Comment

                              • Jeffer
                                S2Forum Fiend
                                • Jul 2003
                                • 2057
                                • Country: Netherlands

                                #90
                                I've used coolant as a fluid. So you can clearly see if there are some bubbles underneath. Flashing and coolant give a nice fluorecent effect
                                Attached Files
                                RS2 Black - stock 315 HP
                                RS2 RS blau - stock 315 HP
                                Sport Quattro - 1005 HP
                                High Octane website

                                Comment

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