ABY pistons - wanted

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  • Tractor Dave
    S2Forum Zealot
    • Dec 2017
    • 5983
    • Country: Wales

    #1

    ABY pistons - wanted

    So. My engine is in surgery and it appears it's going to need a re bore. There is a significant step in the bores that's unlikely to come out with a hone.
    Has anyone got a recommendation as to which pistons I should go for? I'm not looking for any huge BHP. 300 is my target. Has anyone got any knocking about?

    Thanks

    Dave
    Nothelle S2 Avant
    Black Ur project
    Silver Rs2 Project gone
    Ocianic Ur project gone
    S2 Coupe project gone
    Urs6 plus project gone
  • Quattro Dan.
    S2Forum Maniac
    • Dec 2005
    • 746
    • Country: United Kingdom

    #2
    I have some standard pistons for sale.

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    • Tractor Dave
      S2Forum Zealot
      • Dec 2017
      • 5983
      • Country: Wales

      #3
      My standard ones are good. If I have a re bore, apparently I will need oversized.
      Nothelle S2 Avant
      Black Ur project
      Silver Rs2 Project gone
      Ocianic Ur project gone
      S2 Coupe project gone
      Urs6 plus project gone

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      • twoqu
        S2Forum Possessed
        • Sep 2003
        • 3103

        #4
        If your pistons are within spec then it might be an idea to look at having the block resleeved as an alternative.
        Alex (Error) has done this recently, might have even posted the sleeves used. It's still relatively expensive due to the machining costs but at least you can make progress instead of waiting for rare and therefore expensive OE o/s pistons or aftermarket alternatives.
        Just an option to consider.

        Comment

        • Tractor Dave
          S2Forum Zealot
          • Dec 2017
          • 5983
          • Country: Wales

          #5
          Ok, thanks for the advice. The block is going to the machinist shop for accurate measurements to see if its within tolerance. I might still get away with a hone yet. I've had a look at the block this morning and you can feel a lip. Fingers crossed!
          Nothelle S2 Avant
          Black Ur project
          Silver Rs2 Project gone
          Ocianic Ur project gone
          S2 Coupe project gone
          Urs6 plus project gone

          Comment

          • Tractor Dave
            S2Forum Zealot
            • Dec 2017
            • 5983
            • Country: Wales

            #6




            Sent from my iPhone using Tapatalk
            Nothelle S2 Avant
            Black Ur project
            Silver Rs2 Project gone
            Ocianic Ur project gone
            S2 Coupe project gone
            Urs6 plus project gone

            Comment

            • Tractor Dave
              S2Forum Zealot
              • Dec 2017
              • 5983
              • Country: Wales

              #7
              Some wear here

              The rest looking good.

              Head looks very good.


              Sent from my iPhone using Tapatalk
              Last edited by Tractor Dave; 2 May 2018, 17:44.
              Nothelle S2 Avant
              Black Ur project
              Silver Rs2 Project gone
              Ocianic Ur project gone
              S2 Coupe project gone
              Urs6 plus project gone

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              • Tractor Dave
                S2Forum Zealot
                • Dec 2017
                • 5983
                • Country: Wales

                #8
                what bolts are people using on their big ends? Can the standard bolts be re used? If so, what thread lock to use?
                Nothelle S2 Avant
                Black Ur project
                Silver Rs2 Project gone
                Ocianic Ur project gone
                S2 Coupe project gone
                Urs6 plus project gone

                Comment

                • Error404
                  Super Moderator
                  • Mar 2007
                  • 19789
                  • Country: United Kingdom

                  #9
                  Have you measured the bores? If you can feel a lip, I'd be surprised if they will hone round and still be within tolerance. Normally the bores are oval and need about 0.1mm boring out to clean up, obviously this puts you way out of tolerance. You can bore out, sleeve, re-bore and hone for about £100 per bore - way cheaper then new OEM pistons and quite a bit cheaper than aftermarket pistons. The OEM pistons are excellent for a mild application. I have posted the Westwood part number to use in my project thread. If you are bothering to strip the engine you may as well rebuild it thoroughly. If I were you I'd bin the stock rods and fit some new aftermarket h-beam rods and future proof the engine.
                  Panthero Coupé quattro 20vt
                  Indigo ABY coupé
                  Imola B6 S4 Avant

                  Comment

                  • Tractor Dave
                    S2Forum Zealot
                    • Dec 2017
                    • 5983
                    • Country: Wales

                    #10
                    Thanks for the advice error. I'm not doing the engine myself. Its in the care of a local expert. I will pass on your suggestion about the re sleeve. What make of rods would you recommend?
                    Nothelle S2 Avant
                    Black Ur project
                    Silver Rs2 Project gone
                    Ocianic Ur project gone
                    S2 Coupe project gone
                    Urs6 plus project gone

                    Comment

                    • Tractor Dave
                      S2Forum Zealot
                      • Dec 2017
                      • 5983
                      • Country: Wales

                      #11
                      Have you got a link to your thread. I cant seem to find it
                      Nothelle S2 Avant
                      Black Ur project
                      Silver Rs2 Project gone
                      Ocianic Ur project gone
                      S2 Coupe project gone
                      Urs6 plus project gone

                      Comment

                      • Tractor Dave
                        S2Forum Zealot
                        • Dec 2017
                        • 5983
                        • Country: Wales

                        #12
                        Found it. Page 105 of your project. Great stuff! I will be reading it all, very nice work.
                        Nothelle S2 Avant
                        Black Ur project
                        Silver Rs2 Project gone
                        Ocianic Ur project gone
                        S2 Coupe project gone
                        Urs6 plus project gone

                        Comment

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