Aby PAS Pump required

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  • jamie9048
    S2Forum Addict
    • Sep 2010
    • 253
    • Country: England

    #1

    Aby PAS Pump required

    Morning all, ive cooked my PAS pump the seal is shot on the front

    I'm hoping someone has one laying on a shelf nd would like to sell

    Fingers crossed

    Cheers Jamie
  • quattrodave
    S2Forum Addict
    • Dec 2008
    • 218
    • Country: United Kingdom

    #2
    If you are feeling brave its not difficult to replace the front seal without taking the pump fully apart just need to pull off the triangular pully part off the shaft (did mine with a couple of bolts about 50mm long (think they are M6 or may be M8) screwed thru the holes against the pump face and it came off easliy. Then all you need to do is prise out the existing seal and clean up the shaft, fit a new seal using a suitable sized socket as a driver but they do press in about halfway by hand (16 x28 x 7 double lip seal) like this

    Shop bearings, belts, seals, lubricants and power transmission components from Bearing King, a UK supplier with 35+ years of industry experience.


    and then press on the triangular bit (might need a press to do this) job done

    Thats it unless its overheated and taken out the bearing which mine did and in that case you need to dismantle the pump to sort it out (mine was slightly seized) clean it up and pop in a new seal on reassembly.

    You can also get a full pump seal kit from here



    2nd hand pump on ebay here bit expensive but it looks OK -

    http://www.ebay.co.uk/itm/AUDI-COUPE...item4ae34e018d

    Comment

    • jamie9048
      S2Forum Addict
      • Sep 2010
      • 253
      • Country: England

      #3
      Hi thanks for the reply I got the motor running for the first time in about 14 months but got all excited and forgot the steering fluid hence the pump got ****** hot put oil in this morning and it run out the front seal hope the pump is ok and its just a seal...

      I`ll try and fix the seal first then maybe purchase that pump if its done the bearings in

      cheers Dave



      Jamie

      Comment

      • irishs2
        S2Forum Fiend
        • Apr 2009
        • 2455
        • Country: Ireland

        #4
        I dont think that pump listed is the correct one, you need a tandem pump for an S2
        Eric

        95 S2 Avant under rebuild.

        Comment

        • quattrodave
          S2Forum Addict
          • Dec 2008
          • 218
          • Country: United Kingdom

          #5
          Eric,

          Check your eyesight that is a tandem pump its got 3 hose connections !, V6's and 7A engined coupe/90's and 80's all use the same pump as the S2, just be careful as some early ones (pre 90) have a different thread on the brake bomb outlet as I found out when I changed the pump on my 91 Audi 90 20v quattro.

          Comment

          • irishs2
            S2Forum Fiend
            • Apr 2009
            • 2455
            • Country: Ireland

            #6
            Woops you are right, my mistake.
            Eric

            95 S2 Avant under rebuild.

            Comment

            • Wizard-of-OD
              S2Forum Maniac
              • Jan 2004
              • 926
              • Home: Syria Current: Canada

              #7
              If you are still looking
              Issam N. Abed
              iABED Industries
              iABED Email | Facebook
              The build thread

              Comment

              • jamie9048
                S2Forum Addict
                • Sep 2010
                • 253
                • Country: England

                #8
                Should oil come from the single banjo at the front of the pump

                Comment

                • jamie9048
                  S2Forum Addict
                  • Sep 2010
                  • 253
                  • Country: England

                  #9


                  Top left should oil come from here or is that ment to be vacuum

                  Comment

                  • Error404
                    Super Moderator
                    • Mar 2007
                    • 19789
                    • Country: United Kingdom

                    #10
                    Yup. Won't be high volume mind you. Front stage of the pump is the high pressure for the brake assist.
                    Rear is the vane pump supply for the PAS. Port on the side is fluid inlet. HTH.
                    Panthero Coupé quattro 20vt
                    Indigo ABY coupé
                    Imola B6 S4 Avant

                    Comment

                    • jamie9048
                      S2Forum Addict
                      • Sep 2010
                      • 253
                      • Country: England

                      #11
                      Thanks im going to replace the front seal tomorrow there is some end float on the shaft hope this is normal cheers jamie

                      Comment

                      • johne
                        S2Forum Extremist
                        • Apr 2007
                        • 1405
                        • Country: United Kingdom

                        #12
                        End float is certainly normal on my pump.

                        John

                        Comment

                        • quattrodave
                          S2Forum Addict
                          • Dec 2008
                          • 218
                          • Country: United Kingdom

                          #13
                          All 5 (4 on cars and 1 spare - not for sale) of my pumps have a varying degree of endfloat, between about 1 and 3 mm, all still work fine no leaks although 1 is a bit noisy as in it knocks from the high pressure valves.

                          Comment

                          • jamie9048
                            S2Forum Addict
                            • Sep 2010
                            • 253
                            • Country: England

                            #14
                            New seal £2 pulley and shaft separated need heat to do it as it was flipping tight after had to drill a hole and fit a roll pin

                            pleased I fixed it rather than spen £150 more

                            Comment

                            • quattrodave
                              S2Forum Addict
                              • Dec 2008
                              • 218
                              • Country: United Kingdom

                              #15
                              Good One, thats 2 of us then !

                              Comment

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