Doing the 996 brake conversion on Monday

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  • T2Andy
    S2Forum Extremist
    • Mar 2005
    • 1903
    • Country: United Kingdom

    #16
    how does the washer affect the stresses applied to the bolt rather than the bracket?
    fook knows but it works
    sigpic

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    • Le S2 Audi
      S2Forum Possessed
      • Jul 2009
      • 3805
      • Home: Scotland Current: England

      #17
      Originally posted by Colesy
      Thanks for all the replies everyone.

      I've added Plastilube & brake spanner to the shopping list!




      I've got all the bits as sold in the kit sold here:

      http://www.pelicanparts.com/cgi-bin/...)%2C%20Each%09

      Is that the "spring thingy" you mentioned in the picture?


      The brackets are aluminum ones bought from the forum so should be good.




      You don't happen to know the part number for these do you?

      Cheers
      As it so happens yes.....996.351.959.01 £17.28 + Vat for a full set from the stealers.... Got the price today!!!!

      But It Looks Like You Have Already Bought One....

      sigpic

      New S2 - S8 & RS2 -RS6 Keyrings

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      • Jonas_R
        S2Forum Possessed
        • Jan 2004
        • 3781
        • Country: Denmark

        #18
        This is my thread with pics from when I did the conversion
        Sleeper S2 Avant +450

        A6 Avant 2.7t Stage 3

        Audi S2 Coupe RS2'ed

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        • Colesy
          S2Forum Fiend
          • Feb 2009
          • 2980
          • Country: England

          #19
          Help!

          Help!

          I've got the old calipers & discs off and have sat the new disc on the hub and it doesn't seem to locate properly. The taper on the brake disc doesn't match the hub so the fit isn't tight and the disc moves around a few mm.

          Did anyone else notice this when doing their conversion?

          Could the discs I've got be dodgy?

          Or is it nothing to worry about?

          Comment

          • Rusty
            Super Moderator
            • Jun 2004
            • 18953
            • Country: United Kingdom

            #20
            Have you left the spigot rings on from the wheels by any bad luck? Doesn't sound right, they should sit nice and flush. Centre bore of the disc should be 57.1mm or thereabouts, check there's no debris etc. stopping it sitting flush.

            Good luck.
            Cheers'en, AndyC
            1994 ABY Coupe - Projekt Alpinweiss

            Comment

            • PistonBroke
              S2Forum Enthusiast
              • Dec 2008
              • 118
              • Country: United Kingdom

              #21
              I would have thought they should be a 'snug' fit on the hubs, mine were - where are your discs from.

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              • Colesy
                S2Forum Fiend
                • Feb 2009
                • 2980
                • Country: England

                #22
                Discs are the wrong part number!!!

                At least we know what the problem is now!

                Does anyone have a pair knocking about in the Banbury area?

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                • Rusty
                  Super Moderator
                  • Jun 2004
                  • 18953
                  • Country: United Kingdom

                  #23
                  Erm, MRC?
                  Cheers'en, AndyC
                  1994 ABY Coupe - Projekt Alpinweiss

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                  • Le S2 Audi
                    S2Forum Possessed
                    • Jul 2009
                    • 3805
                    • Home: Scotland Current: England

                    #24
                    Gsf??

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                    New S2 - S8 & RS2 -RS6 Keyrings

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                    • Colesy
                      S2Forum Fiend
                      • Feb 2009
                      • 2980
                      • Country: England

                      #25
                      Latest problem is that the bolts that came with the brackets are the wrong thread!

                      I'll be contacting the seller but if in the meantime anyone has 4 bolts to go from the bracket to the hub area to sell that would be brilliant.

                      Comment

                      • Le S2 Audi
                        S2Forum Possessed
                        • Jul 2009
                        • 3805
                        • Home: Scotland Current: England

                        #26
                        Originally posted by Colesy
                        Latest problem is that the bolts that came with the brackets are the wrong thread!

                        I'll be contacting the seller but if in the meantime anyone has 4 bolts to go from the bracket to the hub area to sell that would be brilliant.
                        I did suggest that you check these!!!

                        As I had the same problem!!!

                        They are a special motorsport thread (so I was Told By A Bolt Specialist In Sheffield....)

                        Try Kev aka Bambridge I know he has some that he sells with his brackets... Dunno if he will sell you a set or not... but worth asking!!

                        sigpic

                        New S2 - S8 & RS2 -RS6 Keyrings

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                        • martinjs
                          S2Forum Possessed
                          • Jul 2003
                          • 3205
                          • Country: England

                          #27
                          Originally posted by Colesy
                          Latest problem is that the bolts that came with the brackets are the wrong thread!

                          I'll be contacting the seller but if in the meantime anyone has 4 bolts to go from the bracket to the hub area to sell that would be brilliant.
                          Where did you get the brackets from? got any pics?

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                          • Colesy
                            S2Forum Fiend
                            • Feb 2009
                            • 2980
                            • Country: England

                            #28
                            Brackets were from s2martyn...

                            Don't have any pics but they look ok and seem to line up on the hub.

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                            • Colesy
                              S2Forum Fiend
                              • Feb 2009
                              • 2980
                              • Country: England

                              #29
                              [QUOTE=Le S2 Audi;446909]Just one thing to check before you start is to make sure the Mounting bracket to Suspension arm bolts you have are the CORRECT Thread & Pitch.... This held me up doing my Upgrade....
                              QUOTE]

                              Completely failed to check this

                              I'll contact Bambridge, thanks for the tip.

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                              • bambridge
                                S2Forum Maniac
                                • May 2009
                                • 609
                                • Country: United Kingdom

                                #30
                                [QUOTE=Colesy;448054]
                                Originally posted by Le S2 Audi
                                Just one thing to check before you start is to make sure the Mounting bracket to Suspension arm bolts you have are the CORRECT Thread & Pitch.... This held me up doing my Upgrade....
                                QUOTE]

                                Completely failed to check this

                                I'll contact Bambridge, thanks for the tip.
                                PM replied

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