Vacuum Brake Servo

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  • Kieron20V
    S2Forum Extremist
    • Mar 2008
    • 1505
    • Home: England Current: United Kingdom

    #16
    I used 7A master cylinder on mine, with servo off a 10v. straight fit.
    1994 URS4 Avant RS2+

    Comment

    • AndyP
      S2Forum Zealot
      • Feb 2004
      • 6049
      • Country: England

      #17
      Originally posted by Error404
      I have a 10v / 2.0 16v unit waiting to go on my car.

      The p/n is 8A2 612 105 A
      Have you tried fitting this yet? Are you sure there's room for it?
      sigpic
      1991 Audi S2 3B - 2.5 Stroker engine
      1997 A6 2.5TDi quattro avant - C4
      1976 RD250E / 350LC cafe racer

      Comment

      • Error404
        Super Moderator
        • Mar 2007
        • 19789
        • Country: United Kingdom

        #18
        Not fitted mine yet but James (RE2500) has the same unit in his 10v coupe with an ABY fitted and no problems AFAIK
        Panthero Coupé quattro 20vt
        Indigo ABY coupé
        Imola B6 S4 Avant

        Comment

        • Pembo
          S2Forum Addict
          • Aug 2004
          • 295
          • Country: United Kingdom

          #19
          Just enough room, as always under the bonnet of these cars. Be prepared for some very neat and tide brake pipe installation. Having a roll of copper brake pipe and a GOOD flaring tool makes life a lot easier. Rip all the old pipes out and put new in. Cover them with silicone tubing for a top job keeping them insulated for the heat of the engine. I've also fitted a heat shield below the master cylinder to protect it from the exhaust side of the engine.
          sigpic
          Pembo
          quattro - Original 4WD rallying
          Rally Car photos

          Comment

          • AndyP
            S2Forum Zealot
            • Feb 2004
            • 6049
            • Country: England

            #20
            Any pics of your engine bay?
            sigpic
            1991 Audi S2 3B - 2.5 Stroker engine
            1997 A6 2.5TDi quattro avant - C4
            1976 RD250E / 350LC cafe racer

            Comment

            • Pat D
              S2Forum Maniac
              • Dec 2011
              • 748
              • Country: Australia

              #21
              Originally posted by Pembo
              Just enough room, as always under the bonnet of these cars. Be prepared for some very neat and tide brake pipe installation. Having a roll of copper brake pipe and a GOOD flaring tool makes life a lot easier. Rip all the old pipes out and put new in. Cover them with silicone tubing for a top job keeping them insulated for the heat of the engine. I've also fitted a heat shield below the master cylinder to protect it from the exhaust side of the engine.
              Sounds good, I might have a go at this since I'm scrapping my B4 and have the parts available. I'll attempt to convert to an electric PAS pump as well and get rid of the mechanical pump up front. I like the idea of having an active speed controller on the pump so it doesn't run flat out continuously. I have some homework to do on this
              ABY S2 stroker (work in progress)

              B5 1.8T quattro

              B4 2.3 (decommissioned)

              Comment

              • Pembo
                S2Forum Addict
                • Aug 2004
                • 295
                • Country: United Kingdom

                #22
                Originally posted by Pat D
                Sounds good, I might have a go at this since I'm scrapping my B4 and have the parts available. I'll attempt to convert to an electric PAS pump as well and get rid of the mechanical pump up front. I like the idea of having an active speed controller on the pump so it doesn't run flat out continuously. I have some homework to do on this
                I'd like to go down the electric power steering pump option next too. I would like to fit the VW SEAT SKODA AUDI pump XXX 423 156 X I have the schematics but need to know which would be the input for a speed sensitive pump. Quite happy for it to run in the 'slow' pump (high road speed mode) all of the time. Has anyone got info on this modification?
                sigpic
                Pembo
                quattro - Original 4WD rallying
                Rally Car photos

                Comment

                • robo
                  S2Forum Fiend
                  • Aug 2004
                  • 2086
                  • Home: Poland Current: England

                  #23
                  Originally posted by Pembo
                  I'd like to go down the electric power steering pump option next too. I would like to fit the VW SEAT SKODA AUDI pump XXX 423 156 X I have the schematics but need to know which would be the input for a speed sensitive pump. Quite happy for it to run in the 'slow' pump (high road speed mode) all of the time. Has anyone got info on this modification?
                  Tonks has done it on his 80 two door but I dont think this has been tested on the road yet.
                  sigpic_________
                  Rob

                  Comment

                  • URquattroGus
                    S2Forum Maniac
                    • Aug 2007
                    • 547
                    • Country: United Kingdom

                    #24
                    Why did they bother with this system inthe first place FFS? Lots of extra engineering and extra cost for no gain.
                    Angus

                    (1984 ur quattro)

                    Comment

                    • Pat D
                      S2Forum Maniac
                      • Dec 2011
                      • 748
                      • Country: Australia

                      #25
                      I can get a Mazda 3 or Holdan Astra pump fairly cheap here, so I'll try one of these out. Looks like it would sit nicely where the original reservoir is. Pembo keep us updated on how you go with yours. I'd rather wait till I sit my engine in the bay before routing new lines, but I might have a go if I find a suitable pump in the meantime.
                      ABY S2 stroker (work in progress)

                      B5 1.8T quattro

                      B4 2.3 (decommissioned)

                      Comment

                      • Pembo
                        S2Forum Addict
                        • Aug 2004
                        • 295
                        • Country: United Kingdom

                        #26
                        Originally posted by robo
                        Tonks has done it on his 80 two door but I dont think this has been tested on the road yet.
                        I think I need a 100% tried and tested solution. Can't afford a failure at pace on a stage. Neither can any one us for that matter! I know an MR2 has a speed input but have not seen a pump in the flesh. I'm there must be a solution.
                        This post seem to have changed subject! Can we start another thread to keep track of solutions please?
                        sigpic
                        Pembo
                        quattro - Original 4WD rallying
                        Rally Car photos

                        Comment

                        • Pat D
                          S2Forum Maniac
                          • Dec 2011
                          • 748
                          • Country: Australia

                          #27
                          It would'nt be too hard to control a pump without a speed input. A 12v high current PWM can be controlled by most after market ECU's that have spare PWM outputs, and you could have full control over the pump according to road speed and any other variables.
                          ABY S2 stroker (work in progress)

                          B5 1.8T quattro

                          B4 2.3 (decommissioned)

                          Comment

                          • AndyP
                            S2Forum Zealot
                            • Feb 2004
                            • 6049
                            • Country: England

                            #28
                            Originally posted by Error404
                            Not fitted mine yet but James (RE2500) has the same unit in his 10v coupe with an ABY fitted and no problems AFAIK
                            Right, it'd better fit, I've just bought one
                            sigpic
                            1991 Audi S2 3B - 2.5 Stroker engine
                            1997 A6 2.5TDi quattro avant - C4
                            1976 RD250E / 350LC cafe racer

                            Comment

                            • AndyP
                              S2Forum Zealot
                              • Feb 2004
                              • 6049
                              • Country: England

                              #29
                              Just found this pic in his build thread, looks tight!

                              sigpic
                              1991 Audi S2 3B - 2.5 Stroker engine
                              1997 A6 2.5TDi quattro avant - C4
                              1976 RD250E / 350LC cafe racer

                              Comment

                              • A80Avant
                                S2Forum Obsessed
                                • Sep 2005
                                • 10873
                                • Country: Greece

                                #30
                                Easier with a reverse manifold

                                sent with Nokia 5110

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