Removal of water manifold on AAN head

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  • K7ERG
    S2Forum Extremist
    • Mar 2004
    • 1711
    • Country: Scotland

    #1

    Removal of water manifold on AAN head

    Is it just the 4 securing bolts that hold it on or is there something i am missing. As i have them out and it is stiff........ Need it off to get the inlet manifold off so i can get studs and head skimmed........

    Any info would be great

    Craig
    Audi A6 AEL 5cyl Quattro breaking.
    Audi A5 3.0tdi Quattro Stage 2
    07947385043
  • mcandmar
    S2Forum Zealot
    • Apr 2004
    • 5118
    • Country: Ireland

    #2
    Yes there is a small rubber o-ring around each port that can bond to the head, i had to get a bit physical with mine to seperate it.
    91CQ20v - Gone to a new home
    93UR-S4 - The Magic Carpet
    94S2Bus - The Emerald Express

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    • K7ERG
      S2Forum Extremist
      • Mar 2004
      • 1711
      • Country: Scotland

      #3
      thanks for the reply mate

      will do

      Craig
      Audi A6 AEL 5cyl Quattro breaking.
      Audi A5 3.0tdi Quattro Stage 2
      07947385043

      Comment

      • K7ERG
        S2Forum Extremist
        • Mar 2004
        • 1711
        • Country: Scotland

        #4
        Missed 2 bolts got it off. Damaged the middle seal.

        Checked the head and where the spark plugs are there are hair line crack from the on 4 of the 5 cylinders Gutted!!!!

        I have a NA 20v head are they the same or different?


        Craig
        Audi A6 AEL 5cyl Quattro breaking.
        Audi A5 3.0tdi Quattro Stage 2
        07947385043

        Comment

        • mcandmar
          S2Forum Zealot
          • Apr 2004
          • 5118
          • Country: Ireland

          #5
          I know your pain, to be honest they are ALL like that. If its only between the spark plug and valve seat it should be ok. If it runs down the plug threads or into the exhaust port i wouldnt risk using it. Thats the problem i had with my head, crack started at the plug threads and went down the exhaust port for about an inch.

          NA heads require a little machine work for S2 applications, for a start it dosent have the water manifold, NA heads only have the one water outlet so you have to get the other ports and bolt holes machined. For ABY/ADU motors you also need to machine the mount for the cam sensor.

          I'm currently talking to Corey about said mods, might be worth giving him a call.

          Mark.
          91CQ20v - Gone to a new home
          93UR-S4 - The Magic Carpet
          94S2Bus - The Emerald Express

          Comment

          • K7ERG
            S2Forum Extremist
            • Mar 2004
            • 1711
            • Country: Scotland

            #6
            the cracks are very small. but i am planning round 450bhp so it looks like i will be looking or a AAN head.........
            Audi A6 AEL 5cyl Quattro breaking.
            Audi A5 3.0tdi Quattro Stage 2
            07947385043

            Comment

            • mcandmar
              S2Forum Zealot
              • Apr 2004
              • 5118
              • Country: Ireland

              #7
              Happy hunting my friend, took me a year to find a half decent one

              If its only small ones around the spark plugs i wouldnt worry about it as from what i've seen the only heads that dont crack are the 7A ones. Having said that i would bet anything they will crack too after a few months on a turbo engine.

              Jon441cc offered me an ABY head a month or so back, might be worth checking incase he still has it. --> http://www.s2forum.com/forum/showthread.php?t=22509
              91CQ20v - Gone to a new home
              93UR-S4 - The Magic Carpet
              94S2Bus - The Emerald Express

              Comment

              • K7ERG
                S2Forum Extremist
                • Mar 2004
                • 1711
                • Country: Scotland

                #8
                cheers mate will have a look
                Audi A6 AEL 5cyl Quattro breaking.
                Audi A5 3.0tdi Quattro Stage 2
                07947385043

                Comment

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