where to find huge custom intercooler?

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  • Habib
    S2Forum Addict
    • Aug 2003
    • 316
    • Home: United Kingdom Current: Italy

    #16
    the size of the core is 670x350x2R40 and cost me about £500. it saved me alot compared to the original SQ IC which is about i think £1100

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    • timucin
      S2Forum Maniac
      • Nov 2003
      • 869
      • Country: Turkey

      #17
      cool !

      i also found this from ebay man.

      http://cgi.ebay.com/ebaymotors/ws/eB...tem=2464889972


      Quattro

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      • martinjs
        S2Forum Possessed
        • Jul 2003
        • 3205
        • Country: England

        #18
        try a worldwide search timucin, i got mine from japan, only cost 160 GBP, customs charged another 60 but thats still cheaper than RS2 i/c, mine is 600x300x68mm, will fit RS2 bumper too, and even S2 bumper...just, with custom crossmember.

        similar to this

        http://cgi.ebay.com/ebaymotors/ws/eB...tem=2465406309


        martin

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        • timucin
          S2Forum Maniac
          • Nov 2003
          • 869
          • Country: Turkey

          #19
          Thnx Martin
          doing right now
          Quattro

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          • Audi_CQ
            S2Forum Maniac
            • Mar 2004
            • 940
            • Country: Norway

            #20
            Re: where to find huge custom intercooler?

            Originally posted by timucin
            where can i find huge-reaily huge intercooler?
            thnx
            Just build it yourself I bought a large element and had the ends custom made (by ES tuning in Norway)
            The element is 500mm(+ ends) x 470 x 63,5 mm. Big enough I think


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            • timucin
              S2Forum Maniac
              • Nov 2003
              • 869
              • Country: Turkey

              #21
              nice;
              couldnt find the element here in istanbul,actually there are but not good for hi-pressure(tried before)
              Quattro

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              • timucin
                S2Forum Maniac
                • Nov 2003
                • 869
                • Country: Turkey

                #22
                anybody used/using spearco intercoolers?
                how effective they are?
                Quattro

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                • Nick Psaltakis
                  S2Forum Fanatic
                  • Dec 2003
                  • 91

                  #23
                  intercooler - turbo pipe diameter?

                  I just bought a large intercooler 600mm x 30mm x 98mm (hand made ends). What diameter should the ends of the intercooler have? What are you guys using? I am fitting a kkk26/27/29 turbo, should i use the same diameter of the turbo exit for the pipes from turbo to intercoler to intake manifold or larger?

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                  • martinjs
                    S2Forum Possessed
                    • Jul 2003
                    • 3205
                    • Country: England

                    #24
                    Nick, im trying to work this out myself, my outlets are 3" (76mm), so dont know wether to use a 54mm-76mm reducing elbow on turbo outlet and use 76mm pipe throughout, or stick with stock 54mm as much as possible:wacked:
                    marco, what do you think, will it make much difference, i realise using larger pipe may increase lag
                    im certainly not an expert on flow rates etc

                    martin

                    Comment

                    • timucin
                      S2Forum Maniac
                      • Nov 2003
                      • 869
                      • Country: Turkey

                      #25
                      33.5x12x3 SPEARCO RACE INTERCOOLER Item number: 2466683752

                      Seller of this item? Sign in for your status

                      Bidding has ended for this item
                      The seller ended this listing early because the item is no longer available for sale.


                      gues where this intercooler is going?
                      :nana:
                      Quattro

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                      • Kroegarn
                        S2Forum Fanatic
                        • Jan 2004
                        • 92
                        • Country: Sweden

                        #26
                        My intercooler will have 2.5" on both ends, simply because that was what is was fitted with, when it initially was built for a GMC Syclone . For the outlet I´ll be able to use the standard hose. The inlet will have to have a reducing hose.. from 63mm to fit the turbo outlet with 54mm.

                        Now getting help with the alu welding so that the size can be reduced from 700x410x50mm to 700x270x50. Otherwise it would´nt fit behind the RS2 bumper.

                        /Mike
                        /Mike
                        ---------------------------------------
                        S2 RS Avant@355hp "For sale"
                        A4 Avant TDIq@170hp
                        Datsun 240Z@550hp
                        BMW M3 race car@321hp
                        Garage

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                        • Pisobiker
                          S2Forum Extremist
                          • Jul 2003
                          • 1175
                          • Country: Finland

                          #27
                          Originally posted by martinjs
                          Nick, im trying to work this out myself, my outlets are 3" (76mm), so dont know wether to use a 54mm-76mm reducing elbow on turbo outlet and use 76mm pipe throughout, or stick with stock 54mm as much as possible:wacked:
                          marco, what do you think, will it make much difference, i realise using larger pipe may increase lag
                          im certainly not an expert on flow rates etc

                          martin

                          Sorry Martin, I didn't see your post till now.
                          As you sayd if you increase too much pipe diameter you will increase lag but while you increase the diameter you are also slowing down flow thus reducing more than proportionally any iner drag and/or turbulance caused by connections and sharp bends.
                          Of course if you have the straightest ducting as possible and least pipe junktions and bends, losses with using a fairly small duct could be not so evident.

                          Anyway I would never run ducting ID bigger than throttle valve effective flow section.


                          Marco

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                          • martinjs
                            S2Forum Possessed
                            • Jul 2003
                            • 3205
                            • Country: England

                            #28
                            thanks for that marco, i have some 63mm tubing from work so will just use that with 76-63mm reducing elbows on the i/c outlets

                            martin

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