Hello there. A bit late, but hope will help my comments.
- Battery.
Unless there is AAN - no need to relocate. But wiring place is complicated. On B4 it looks like in the picture. Other 3B, ABY intakes will interfere with battery.
- Oil cooler.
Stock 3B/MC/KG/ABY oil coolers are small size, but connection and place for them are weird. Requires duct and piping/bending. Maybe some other car makers or some performance part shop will solve it for You. Once again - I choose BMW320 flat and slim.
- Intercooler.
On Typ 85 it is allways an artwork. Once again - used to hide A200 IC just under the front grill. With cutom ends.
- Airbox/filter. Can I use the stock AAN airbox, seems a bit large, any suggestions?
Easiest way - cone. No stock for typ 85. But your original airbox downpart(modified) with upper side S2 3B will be an issue for better performance. I think there is no chance to place AAN airbox.
- Braking.
Check valves must be used with tees for vacuum. After few test drives you will start to dream about big size discs
- Motormounts. Direct fit?
Starter side mound does not need to be changed. Left side - use KV leg.
- Exhaust.
The same piping for S2. Look to the exhaust discussions.
- Any other (mechanical) modifications I haven't thought of?
Custom servopump mount. Better go to newer version of pump. Weight reduction and design.
Choose generator place. Left side or right side. It will affect piping to IC and intake.
I used KV type holder on the right side.
Main radiator: if stock AAN intake - custom brackets/holders for rad is required. Poor cooling because of the angle. If stock rad place - custom intake or some expensive special intake required. Better cooling.
Keep us informed.
L.
- Battery.
Unless there is AAN - no need to relocate. But wiring place is complicated. On B4 it looks like in the picture. Other 3B, ABY intakes will interfere with battery.
- Oil cooler.
Stock 3B/MC/KG/ABY oil coolers are small size, but connection and place for them are weird. Requires duct and piping/bending. Maybe some other car makers or some performance part shop will solve it for You. Once again - I choose BMW320 flat and slim.
- Intercooler.
On Typ 85 it is allways an artwork. Once again - used to hide A200 IC just under the front grill. With cutom ends.
- Airbox/filter. Can I use the stock AAN airbox, seems a bit large, any suggestions?
Easiest way - cone. No stock for typ 85. But your original airbox downpart(modified) with upper side S2 3B will be an issue for better performance. I think there is no chance to place AAN airbox.
- Braking.
Check valves must be used with tees for vacuum. After few test drives you will start to dream about big size discs
- Motormounts. Direct fit?
Starter side mound does not need to be changed. Left side - use KV leg.
- Exhaust.
The same piping for S2. Look to the exhaust discussions.
- Any other (mechanical) modifications I haven't thought of?
Custom servopump mount. Better go to newer version of pump. Weight reduction and design.
Choose generator place. Left side or right side. It will affect piping to IC and intake.
I used KV type holder on the right side.
Main radiator: if stock AAN intake - custom brackets/holders for rad is required. Poor cooling because of the angle. If stock rad place - custom intake or some expensive special intake required. Better cooling.
Keep us informed.
L.
). Fits like S2.
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