3B with surging boost.

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  • newsh
    S2Forum Obsessed
    • Aug 2003
    • 16226
    • Country: United Kingdom

    #1

    3B with surging boost.

    We've been doing some work on a 3B today, It had a few small leaks, the WG boost feed was cracked, someone had fitted a bit of rubber water hose to it. Small guage vac stuff all needs replacing but we got it airtight, then it was really over boosting.. Found a non standard spring in the WG which had one of those bolt type arrangements with a locking nut, this was screwed a long way down. Replaced that with my spare cap with what I believe is a stock spring, the car now drives without overboosting but surges on boost. It'll boost to 10PSI hold it there for a few seconds, then bump up to 15PSI then back down again.
    Anyone seen this type of behaviour before? I've suggested changing the DV (already ordered) and the WGFV. When pressure testing we could hear a small leak from somewhere down near the DV but thought it wasn't worth taking the bumper off with no spare to fit. I suppose it could be a leak that builds up pressure then lets go..

    S2 Coupe 3B Project


    Ur quattro restoration

    S2 Avant

    Boost is the new rock and roll!
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  • Greg_S
    Administrator
    • Jul 2003
    • 12430
    • Country: United Kingdom

    #2
    DV sounds like a good place to start. is it a standard DV or aftermarket one?
    Greg

    S2Forum.com Administrator & Webmaster

    '93 Coupe with a few tweeks

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    • Sammo
      S2Forum Fanatic
      • Sep 2007
      • 60
      • Country: England

      #3
      The one thats on there is standard. The one i'm replacing it with is a Forge one.

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      • newsh
        S2Forum Obsessed
        • Aug 2003
        • 16226
        • Country: United Kingdom

        #4
        Possibly wastegate worn and sticking

        S2 Coupe 3B Project


        Ur quattro restoration

        S2 Avant

        Boost is the new rock and roll!
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        • 4WheelDrifter
          S2Forum Zealot
          • Oct 2004
          • 5773
          • Country: Devon

          #5
          Try sucking on the vacuum line to the DV, you should be able to feel if the diaphram is leaking.
          It might be worth checking the WG diaphram too.
          SS

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          • newsh
            S2Forum Obsessed
            • Aug 2003
            • 16226
            • Country: United Kingdom

            #6
            Had a chat with Pete Berry today, he suggested the Wastegate, I'm hoping to get one to try out

            S2 Coupe 3B Project


            Ur quattro restoration

            S2 Avant

            Boost is the new rock and roll!
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            • Sammo
              S2Forum Fanatic
              • Sep 2007
              • 60
              • Country: England

              #7
              Your getting brave John. Especially after the headache of trying to find the boost leak.

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              • newsh
                S2Forum Obsessed
                • Aug 2003
                • 16226
                • Country: United Kingdom

                #8
                Originally posted by Sammo
                Your getting brave John. Especially after the headache of trying to find the boost leak.
                The jobs not over till the fat lady sings (or we get a consistant 1Bar of boost)

                You do the DV and replace all the little tubes then bring it back down and we'll take it from there.

                S2 Coupe 3B Project


                Ur quattro restoration

                S2 Avant

                Boost is the new rock and roll!
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                • newsh
                  S2Forum Obsessed
                  • Aug 2003
                  • 16226
                  • Country: United Kingdom

                  #9
                  Whats the milage on your car? I forgot to look.

                  S2 Coupe 3B Project


                  Ur quattro restoration

                  S2 Avant

                  Boost is the new rock and roll!
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                  • Sammo
                    S2Forum Fanatic
                    • Sep 2007
                    • 60
                    • Country: England

                    #10
                    Originally posted by newsh
                    Whats the milage on your car? I forgot to look.

                    Approx 114,000

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                    • newsh
                      S2Forum Obsessed
                      • Aug 2003
                      • 16226
                      • Country: United Kingdom

                      #11
                      Ah, just run in

                      S2 Coupe 3B Project


                      Ur quattro restoration

                      S2 Avant

                      Boost is the new rock and roll!
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                      • Sammo
                        S2Forum Fanatic
                        • Sep 2007
                        • 60
                        • Country: England

                        #12
                        Originally posted by newsh
                        Ah, just run in
                        Hehe yeh only just. I will let you know once ive changed all the bits over.

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                        • Rusty
                          Super Moderator
                          • Jun 2004
                          • 18953
                          • Country: United Kingdom

                          #13
                          has it been remapped, hence the new WG spring?
                          Cheers'en, AndyC
                          1994 ABY Coupe - Projekt Alpinweiss

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                          • Sammo
                            S2Forum Fanatic
                            • Sep 2007
                            • 60
                            • Country: England

                            #14
                            Originally posted by Andy_Casey
                            has it been remapped, hence the new WG spring?
                            Not as far as I know. Although the place I bought it from didnt know a whole lot about it so something may have been done.

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                            • Rusty
                              Super Moderator
                              • Jun 2004
                              • 18953
                              • Country: United Kingdom

                              #15
                              Might be worth getting a standard 3B ECU in it. If you've got problems and don't know the history of the car then I'd get it back to standard first, thus eliminating the effect of crap modifications by numpties

                              COuld be a MAF problem, try a spare MAF... might be a case of trying a spare everything! Hope you get it sorted chaps.
                              Cheers'en, AndyC
                              1994 ABY Coupe - Projekt Alpinweiss

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