Manual Fan Operation Switch

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  • Paulgo
    S2Forum Addict
    • Jan 2005
    • 498
    • Country: United Kingdom

    #1

    Manual Fan Operation Switch

    I’m sure I’ve seen reference to this but can seem to find anything definitive. I’ve had a few scary instances with the S2 stuck in traffic when it’s very nearly overheated.

    The fan initially kicks in a couple of notched above the 90 mark. However I’ve noticed in bad, inching traffic, where the car is really getting hot, it seems to pass the point where the fan is “told” to kick in. The result is the temperature has just kept rising with no high speed fan action to help. Not good at all!

    Part of the problem could be down to the fact that when I changed the old Nissen rad to a Behr unit I also used a neater ABY fan in my 3b. The 3b has an extra 12v feed having a 3 way plug connector. I joined the two 12v’s to connect to the pos & neg terminals of the unit. Generally it works fine. But in certain situation it doesn’t seem to be enough.

    I think I need an ABY relay plate – the ones that live somewhere down behind the passenger headlight area - but haven’t had any luck finding one so far. I’ve also found that when I replaced one of the missing fan fuses the fan just runs constantly at high speed – so Ive had leave it out!.

    Other that sorting these issues, my solution for greater peace of mind would be a switch to give manual, on demand fan operation. Could ideally add a switch to the dash rail (like for fog lights etc). With control over the running and duration of the fan I should avoid the panic of last night when I thought I was going to have to pull over and let the car cool down on the grass verge.

    Anyone BTDT?? Or got any wiring diagrams!

    Cheers

    Paul
    Trick Pearl White 1992 3B S2 Coupe. Porsche 996 monoblock stopping power! HID Seeing power! Mmmmm Miltek!!!
    Trick Indigo Pearl B5 S4 Recaros, Bose , Mmmm Miltek!!!
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  • s2_bo
    S2Forum Zealot
    • Oct 2005
    • 6067
    • Home: United Kingdom Current: France

    #2
    Talk to Andy Casy, hes your man for fan switching..

    Edit: i just remembered hes now know as rusty
    91 S2 coupé - RIP
    98 S8 - Luxury barge

    Comment

    • kwlw
      S2Forum Extremist
      • Sep 2004
      • 1025
      • Country: Lithuania

      #3
      I did it in pretty much primitive fashion (like I always do). Just took crimp terminals, some wire jumpers, and made the loom, with switch, with shortens those two wires, same what thermo switch in radiator is doing (you need your car's wiring diagram for this).
      So basically original loom works as always, however you can "kick" fan any time you want. No original loom cutting, however insulating and water protection was kind of pita . That was done on typ85, so on S2 or B3 you will need other schematics, however principle stays the same.

      Sau
      P.S. Female crimp goes in to radiator side, male goes into old connector, switch is connected to the jumpered wires.
      Last edited by kwlw; 10 December 2009, 18:33.
      200 20vt 88' 3b, human carrier
      CQ typ85 with AAN inside, see project blog at http://kwlw.blogspot.com

      Comment

      • Rusty
        Super Moderator
        • Jun 2004
        • 18953
        • Country: United Kingdom

        #4
        There's a how to, was rather a simple thing to do once I found the wire colours. Useful for hot days and hot track days.

        20 second on the 'search' button for 'fan switch' identified the thread

        Cheers'en, AndyC
        1994 ABY Coupe - Projekt Alpinweiss

        Comment

        • Jamo
          Retired OG Mod
          • Mar 2004
          • 21750
          • Country: United Kingdom

          #5
          Spoon feeding them rusty, search? what's that

          Comment

          • Rusty
            Super Moderator
            • Jun 2004
            • 18953
            • Country: United Kingdom

            #6
            Sometimes I forget
            Cheers'en, AndyC
            1994 ABY Coupe - Projekt Alpinweiss

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