Valve grinding and replacement

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  • 220bhp
    S2Forum Fiend
    • Nov 2004
    • 2578
    • Home: United Kingdom

    #1

    Valve grinding and replacement

    Has anyone ground the valves on a s2 head by hand,or is it a no go on these heads.
    I am swapping the valves etc from my old head to another bare head and could do with any advise
    Are there any potential problems or pitfalls in doing this.
  • S2 Ant
    S2Forum Possessed
    • Jul 2003
    • 3682
    • Country: United Kingdom

    #2
    blistered hands might be a pitfall lol
    Ant

    2007 Mk5 Golf GTi, 3 door, DSG, REVO Stg 2 and other goodies
    2011 Kawasaki Z1000

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    • terrybullwon
      S2Forum Zealot
      • Mar 2006
      • 8782
      • Country: England

      #3
      Well in a perfect world you should have the valve seats cut to the valves and valves to the seats. Iirc I had a 5 angle job.

      Then you lap the valves in by hand hth
      Chef

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      • 220bhp
        S2Forum Fiend
        • Nov 2004
        • 2578
        • Home: United Kingdom

        #4
        Ihope my wife dos;nt get to many blisters on her hands

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        • JP
          S2Forum Extremist
          • Mar 2007
          • 1858
          • Country: United Kingdom

          #5
          You'll find you can get away without refacing the intake valves or recutting the intake seats. Just lapping the valves in first with a coarse 120 grit then with a fine 400 grit. Exhaust you will have to go some as most exhaust valves I've come across need refacing, the exhaust seats however unless burned badly (in which case you'll find worn guides that also need replacing) you will be able to lap in again with a coarse then fine.

          To speed things up spray some wd40 over the seats before starting the lapping process it helps keep the grit where it needs to be to maximise it's effect with the least amount of effort.

          Ultimatelly though you will benefit recutting the seats aswell if it is within your budget.

          As for multiangle seats the standard seats are 45/75 degree you can fit a 30 and 60 in there too to make 4 angles. however the 30 is of no real benefit unless going for an 11mm+ lift cam. As for fitting in a 15 degree there is no space on the exhaust side for it and you'd be cutting steps into the combustion chamber on the intake unless you know someone with a 2axis seat profiler that can radius them in at the sacrifice of some midrange torque.
          UrS6 Stroker + HTA3586 =

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          • 220bhp
            S2Forum Fiend
            • Nov 2004
            • 2578
            • Home: United Kingdom

            #6

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            • Knight Rider S4
              S2Forum Possessed
              • Mar 2005
              • 3541
              • Country: Scotland

              #7
              I have not long just done this , easy done just takes time good job for when sitting in front of the telly ...good investment for the course grinding http://www.toolsheduk.com/Q/1148/2/2...ve-Lapper.html
              Finish the fine compound by hand
              Last edited by Knight Rider S4; 26 January 2010, 20:46. Reason: Found cheaper tool
              93 S2 Avant Parting
              91 URQ RR
              02 A4 tdi Avant

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