One way valve in the block

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  • AndyP
    S2Forum Zealot
    • Feb 2004
    • 6049
    • Country: England

    #1

    One way valve in the block

    It was such a long time ago that I took this apart, that I can't remember how it should go back.

    This is the hole in the block that it should go in


    This is the new valve that I bought, complete with the old adaptor




    The hole in the block is not tapped, so I'm not sure why the valve is threaded. Can anyone confirm this is the correct vavle and how it is fitted?
    This is on the AAT stroker block, but I'm sure it's the same on the 3B / ABY.

    Thanks
    sigpic
    1991 Audi S2 3B - 2.5 Stroker engine
    1997 A6 2.5TDi quattro avant - C4
    1976 RD250E / 350LC cafe racer
  • mcandmar
    S2Forum Zealot
    • Apr 2004
    • 5118
    • Country: Ireland

    #2
    The valves screws inside the block, from memory its in there about an inch. Think you have a problem there
    91CQ20v - Gone to a new home
    93UR-S4 - The Magic Carpet
    94S2Bus - The Emerald Express

    Comment

    • G60Rallye
      S2Forum Extremist
      • Dec 2006
      • 1321
      • Country: United Kingdom

      #3
      The valve screws into the hole you have circled but is a few inches back. Are you sure you took the old one out?

      Comment

      • WidowmakerS2
        S2Forum Addict
        • Oct 2007
        • 354
        • Current: Norway

        #4
        What exactly does this valve do?
        Can't remember seeing that hole
        If at first you don't succeed, destroy all evidence that you tried.

        -CQ 3b "S2".

        Comment

        • mcandmar
          S2Forum Zealot
          • Apr 2004
          • 5118
          • Country: Ireland

          #5
          Originally posted by WidowmakerS2
          What exactly does this valve do?
          Can't remember seeing that hole
          Its a one way valve to prevent the oil from draining back out of the head.
          91CQ20v - Gone to a new home
          93UR-S4 - The Magic Carpet
          94S2Bus - The Emerald Express

          Comment

          • Pirvu Eugen
            S2Forum Extremist
            • Apr 2007
            • 1978
            • Country: Romania

            #6
            Iff you look at one end off the valve has torx, so use a adequate torx key and screw the valve in the hole. You have to screw the new valve inside the block untill stop. Normaly should be a thread there. After the valve, comes the plug from your picture.
            Hope this helps!
            Regards!

            Comment

            • AndyP
              S2Forum Zealot
              • Feb 2004
              • 6049
              • Country: England

              #7
              Originally posted by Pirvu Eugen
              Iff you look at one end off the valve has torx, so use a adequate torx key and screw the valve in the hole. You have to screw the new valve inside the block untill stop. Normaly should be a thread there. After the valve, comes the plug from your picture.
              Hope this helps!
              Regards!
              I know that's how they normally work, but like I said, the hole in the block is not tapped. I'm going to have a search for the original tonight to see if that was different.
              sigpic
              1991 Audi S2 3B - 2.5 Stroker engine
              1997 A6 2.5TDi quattro avant - C4
              1976 RD250E / 350LC cafe racer

              Comment

              • Error404
                Super Moderator
                • Mar 2007
                • 19789
                • Country: United Kingdom

                #8
                it looks like the plug is tapped inside, are you sure the origianl valve didn't screw into the plug, then the plug screw into the hole?
                Panthero Coupé quattro 20vt
                Indigo ABY coupé
                Imola B6 S4 Avant

                Comment

                • Jamo
                  Retired OG Mod
                  • Mar 2004
                  • 21750
                  • Country: United Kingdom

                  #9
                  Are you using ARP main studs?

                  If you are and you have not got the stud with the cutback thread it is possible you have screwed this in two far stopping the check valve screwing in correct.

                  It is also possible to crush this valve with the arp stud

                  It's why the later 034 ARP's have a special cutback one.

                  Last edited by Jamo; 5 May 2010, 10:44.

                  Comment

                  • Jamo
                    Retired OG Mod
                    • Mar 2004
                    • 21750
                    • Country: United Kingdom

                    #10
                    Originally posted by Error404
                    it looks like the plug is tapped inside, are you sure the origianl valve didn't screw into the plug, then the plug screw into the hole?
                    No it 100% screws into the block, however there are two versions of the check valve but in the picture Andy has the correct one

                    Comment

                    • volcano rs
                      S2Forum Fiend
                      • Jun 2005
                      • 2265
                      • Country: United Kingdom

                      #11
                      Originally posted by Jamo
                      The valve goes in the lower hole not the one circled IIRC on the AAT block
                      andy i hope you don't always have this problem

                      Comment

                      • twoqu
                        S2Forum Possessed
                        • Sep 2003
                        • 3103

                        #12
                        Andy,
                        I have just pulled this out from that hole! If I remember rightly you have the A6 block not the 100 one. Difference being that the timing sensor is in the block not on the flywheel flange. Think I remember you having to grind for the timing sensor block.
                        Anyway, its not screwed in, its pushed in with what appears to be a O ring on the end to seal it up.
                        Attached Files

                        Comment

                        • Jamo
                          Retired OG Mod
                          • Mar 2004
                          • 21750
                          • Country: United Kingdom

                          #13
                          Originally posted by twoqu
                          Andy,
                          I have just pulled this out from that hole! If I remember rightly you have the A6 block not the 100 one. Difference being that the timing sensor is in the block not on the flywheel flange. Think I remember you having to grind for the timing sensor block.
                          Anyway, its not screwed in, its pushed in with what appears to be a O ring on the end to seal it up.
                          That's the 2nd style one I was referring to,it's called the modified check valve on the S2 / RS2 family album page.

                          Doug_RS2 and Mark Halligan bought one but couldn't work out how it fitted.

                          Mine was the style of the one in the 1st pic on my AAT block

                          Comment

                          • twoqu
                            S2Forum Possessed
                            • Sep 2003
                            • 3103

                            #14
                            Andy,
                            From what I can see there are indeed two valves!
                            077 103 175B which seems to be fitted to most 5 Cyl.
                            046 103 175A which looks like its fitted to the A6 AAT/AEL and strangely listed for the RS2 "For modified vehicles"!
                            So perhaps you have got the 077 when you need the 046!

                            Comment

                            • AndyP
                              S2Forum Zealot
                              • Feb 2004
                              • 6049
                              • Country: England

                              #15
                              Originally posted by twoqu
                              Andy,
                              I have just pulled this out from that hole! If I remember rightly you have the A6 block not the 100 one. Difference being that the timing sensor is in the block not on the flywheel flange. Think I remember you having to grind for the timing sensor block.
                              Anyway, its not screwed in, its pushed in with what appears to be a O ring on the end to seal it up.
                              Now I think about it that looks like the part that came out. I remember there being a spring involved but couldn't work out were it fitted with the valve I have.
                              I never throw anything away so I should still have this, I'll look tonight.
                              Thanks
                              sigpic
                              1991 Audi S2 3B - 2.5 Stroker engine
                              1997 A6 2.5TDi quattro avant - C4
                              1976 RD250E / 350LC cafe racer

                              Comment

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