Replacing the Waste Gate Cap on my Superchipped RS2

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  • Golfboy666GTI
    S2Forum Maniac
    • Sep 2008
    • 571
    • Country: New Zealand

    #1

    Replacing the Waste Gate Cap on my Superchipped RS2

    My RS2 has been Superchipped by the last owner. Its been a long road to try and find the parts (chips and WG cap) to put it back to factory (also with the idea of MRC'ing it).
    Anyway I have factory chips to put in the car and now I have a replacement cap to put on.

    I dont know what the replacement cap has come off they, but it does have the same part number of the cap but it is written in a different font. Maybe more importantly the replacement caps nipple is different and when it arrive it had some rubber pipe on it. Do you think this replacement cap will be find to use?

    My standard RS2 cap with the Superchip mod:



    The replacement cap (off an older Audi?):

    1980 VW Golf GTI Track Car
    1995 Audi RS2
  • newsh
    S2Forum Obsessed
    • Aug 2003
    • 16226
    • Country: United Kingdom

    #2
    You need to find a real RS2 cap and check the spring perch height inside.

    S2 Coupe 3B Project


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    • Golfboy666GTI
      S2Forum Maniac
      • Sep 2008
      • 571
      • Country: New Zealand

      #3
      ******!
      1980 VW Golf GTI Track Car
      1995 Audi RS2

      Comment

      • newsh
        S2Forum Obsessed
        • Aug 2003
        • 16226
        • Country: United Kingdom

        #4
        Someone on here with an RS2 will tell you the height I'm sure.

        S2 Coupe 3B Project


        Ur quattro restoration

        S2 Avant

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        • newsh
          S2Forum Obsessed
          • Aug 2003
          • 16226
          • Country: United Kingdom

          #5
          Got an ABY one here, the shoulder of the bolt is exactly 25mm below the mating surface of the cap (thats with the spring perch removed)

          Last edited by newsh; 1 August 2010, 21:57.

          S2 Coupe 3B Project


          Ur quattro restoration

          S2 Avant

          Boost is the new rock and roll!
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          • newsh
            S2Forum Obsessed
            • Aug 2003
            • 16226
            • Country: United Kingdom

            #6
            I've just measured the older WG cap I have here which is similar to your replacement one with the plain nipple and smaller font, the measurement to the shoulder of the bolt is 28mm, 3mm more than the ABY cap so this will give less boost. I think the ABY one is the same as the RS2 one. You can probably adjust the one you have by heating from the inside with a small flame or heat gun to melt the thread lock and carefully screwing out the centre bolt with pliers. This will avoid removing the cover over the bolt so preserving the stock look. The theadlock should harden again as it cools and lock the bolt in place.

            S2 Coupe 3B Project


            Ur quattro restoration

            S2 Avant

            Boost is the new rock and roll!
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