aan to rs2 kit

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  • rs200
    S2Forum Extremist
    • May 2009
    • 1398
    • Home: Croatia

    #1

    aan to rs2 kit

    hy people..
    well my friend have stock s6 aan .
    now he find some RS2 kit for sale.. and want to buy them for his car..he asked me what else he need that can work propertly..

    rs2 turbo
    injectors
    exhaust manifold
    maf

    those are parts what is in kit.

    what else he need?
    is important to change exhaust cam?
    did rs2 chips with 300kp sensor are enough or some other things have to be done on ECU?

    THANKS.
    IGOR
  • UrS4boy
    S2Forum Obsessed
    • Feb 2006
    • 11859
    • Country: Canada

    #2
    AAN to RS2 installation parts

    Originally posted by rs200
    what else he need? is important to change exhaust cam?
    did rs2 chips with 300kp sensor are enough or some other things have to be done on ECU? THANKS. IGOR
    You don't absolutely need the RS2 exhaust cam. 7A exhaust cam is better but AAN cam is okay. Definitely need a 3 Bar (300 kPa) MAP sensor and good software, e.g. Homefries from Paul or maybe something Dmitri has come up with or MRC Stage 3.

    Here is a list of conversion parts to do it properly (from Sean D. (quattro20v on quattroworld):

    1 034 253 031A RS2 Exhaust Manifold
    5 034 906 031F "RS2 Injectors, Bosch P/N 0 280 150 984"
    1 034 133 471N "RS2 MAF, Bosch P/N 0 280 213 017"
    1 034 145 702B RS2 Turbo
    1 034 129 589A Gasket (Manifold>Head)
    1 035 129 589D Gasket (Manifold>Turbo)
    1 447 253 115 Gasket (Manifold>Downpipe)
    2 857 253 115 Gasket (Downpipe>Wastegate)
    2 N 012 226 5 Washer (Turbo>Oil Inlet Line)
    1 035 145 773D Gasket (Turbo>Oil Inlet Line)
    2 N 012 226 5 Washer (Turbo>Oil Return Line)
    1 035 145 757D Gasket (Turbo>Oil Return Line)
    2 N 013 812 8 Seal (Turbo>Water Feed Line)
    1 N 013 814 9 Seal (Turbo>Water Return Line)
    1 N 013 814 9 Seal (Wastegate>Pressure Line)
    16 N 902 002 01 Nut (Manifold>Head)
    16 N 900 955 01 Washer (Manifold>Head)
    3 N 901 889 02 Stud M8x35 (EM>Head) - Cut down to 22 mm
    13 N 901 889 02 Stud M8x35 (EM>Head) - Cut down to 27 mm
    4 046 145 749 Nut M10 (EM>Turbo)
    4 N 902 002 01 Nut AM8 (EM>Wastegate)
    3 N 010 244 16 Bolt M8x30 (Flex Exh Pipe>Downpipe)
    3 N 900 850 01 Nut M8 (Flex Exh Pipe>Downpipe)
    3 N 902 002 01 Nut AM8 (Wastegate>Flex Exh Pipe)
    3 N 903 690 01 Nut M10 (Turbo>Downpipe)
    1 N 900 730 01 Nut M10 (Turbo>Downpipe) - low clearance nut
    1 N 011 560 8 Washer 10.5x18x1.6 (turbo>downpipe)
    2 N 023 002 8 Nut AM6 (Turbo>Oil Inlet Line)
    1 035 145 757C Gasket (Oil return line>block)
    6 N 010 353 3 Bolt M8x42 (downpipe>cat)
    6 N 900 850 01 Bolt M8 (downpipe to cats)
    2 N 014 703 5 Bolt M6x18 (turbo>return oil line)
    2 N 014 703 5 Bolt M6x18 oil supply line to oil cooler
    RS2'd 93 UrS4 5 spd sedan
    94 UrS4 V8 6 spd manual avant

    Comment

    • rs200
      S2Forum Extremist
      • May 2009
      • 1398
      • Home: Croatia

      #3
      thanks man..
      your infos are always perfect.. I don't want to know how long are list in your bookmark
      TNX..

      so there can stay stock cam. perfect.
      what do you know about fuel pump ? can stock aan be enough for rs2 kit?

      Comment

      • newsh
        S2Forum Obsessed
        • Aug 2003
        • 16226
        • Country: United Kingdom

        #4
        I would put on a new fuel pump and filter.

        Has the car got a good Intercooler?

        S2 Coupe 3B Project


        Ur quattro restoration

        S2 Avant

        Boost is the new rock and roll!
        sigpic

        Comment

        • rs200
          S2Forum Extremist
          • May 2009
          • 1398
          • Home: Croatia

          #5
          yes.. the intercooler are new and OEM for AAN...
          maybe we would put another one on car.. so there will be 2 of IC on it.
          but first we have to buy whole kit..

          is there any different betwen those fuel pumps?
          there is a new aan fuel pump on the car (half year old) .

          and we will also need chips for it.. where to buy it ? do you know?
          it could be stock or chiped.. didn't meeter .
          tnx

          Comment

          • newsh
            S2Forum Obsessed
            • Aug 2003
            • 16226
            • Country: United Kingdom

            #6
            New AAN fuel pump should be fine.

            MRC and S2Central both do chips for RS2 setup.

            S2 Coupe 3B Project


            Ur quattro restoration

            S2 Avant

            Boost is the new rock and roll!
            sigpic

            Comment

            • rs200
              S2Forum Extremist
              • May 2009
              • 1398
              • Home: Croatia

              #7
              thanks man..
              I will contact them if friend buy rs2 kit..
              thanks guys.


              if somebody have something else to say .. please..

              Comment

              • Jamo
                Retired OG Mod
                • Mar 2004
                • 21750
                • Country: United Kingdom

                #8
                rs2 turbo
                injectors
                exhaust manifold
                maf

                those are parts what is in kit.

                what else he need?
                is important to change exhaust cam?
                did rs2 chips with 300kp sensor are enough or some other things have to be done on ECU?
                You don't need the RS2 MAF, cams are not important you can run on the stock cams, you need to uprate the Intercooler ideally but Matts2 hit 350-360 on stock ABY IC at MRC

                Ecu will need map sensor upgrade

                Change fuel filter and do a direct relay to the battery for the fuel pump.

                Chips also speak to Hoffer

                Comment

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