the offending part

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  • s2_southwest
    S2Forum Maniac
    • Oct 2004
    • 823
    • Country: England

    #1

    the offending part

    the car is at toms (audiman) garage having the cam belt done and a couple of other things and it was found the crank wheel pulley had a crack it in, shows that tom knows his stuff and is doing a very good job, something to keep in mind for the future


    Pearl white 91-S2-3B K&N cone air filter - Home made induction pipe work - 18" RS4 replica alloys - Yokohama Parada Spec 2 rubber - Colour coded body work - Bilstein/H&R suspension - s/s 3in turbo back Longlife exhaust - SFS water hoses - Samco boost hoses - RS2 FARB - RS2 eyeballs - Squeaky interior trim & 2 bar!
  • Mihnea
    S2Forum Extremist
    • Jul 2003
    • 1288
    • Home: Belgium Current: United Kingdom

    #2
    Nice, yes, Tom knows his **** and is doing great work on the 20vt's
    '98 Silver Grey 2.7T S4, dual 2.75" turbo back exhaust with no cats, FMIC, BIG injectors, 10 Bar motorsport fuel pump, modded RS4 turbos, tubular exhaust manifolds, custom intakes, RS4 MAF, Bilstein PSS9, H&R ARBs, 19" BBS CH, custom remap, 511 BHP/505ft-lbs

    www.MRCTuning.com
    info@MRCTuning.com
    Workshop Directions

    Comment

    • s2_southwest
      S2Forum Maniac
      • Oct 2004
      • 823
      • Country: England

      #3
      Originally posted by Mihnea
      Nice, yes, Tom knows his **** and is doing great work on the 20vt's
      he is yes

      he even recommended the use of your chip which i may purchase in the near future through him
      Pearl white 91-S2-3B K&N cone air filter - Home made induction pipe work - 18" RS4 replica alloys - Yokohama Parada Spec 2 rubber - Colour coded body work - Bilstein/H&R suspension - s/s 3in turbo back Longlife exhaust - SFS water hoses - Samco boost hoses - RS2 FARB - RS2 eyeballs - Squeaky interior trim & 2 bar!

      Comment

      • audiman
        S2Forum Freak
        • Jul 2003
        • 4827
        • Country: United Kingdom

        #4
        What a nightmare this was It was all going really well, no broken/seized bolts or anything. When i undid the pulley bolt it wasnt all that tight, so i suspect that that is what caused it. Lucky that it didnt break really. I didnt dare risk using it again. New one will be ordered on Monday and then we can get it up and running.

        If you want me to Matt, i could take a look at the running problem you are having too??
        sigpic
        Tom C - www.rcmr.co.uk
        Audi UR Quattro
        Audi 100 C3 2.0 5 cyl 115ps
        Audi S2 - 07k engine project aiming for 800ps
        Audi B5 RS4 645ps 911nm

        Comment

        • s2_southwest
          S2Forum Maniac
          • Oct 2004
          • 823
          • Country: England

          #5
          Originally posted by audiman
          What a nightmare this was It was all going really well, no broken/seized bolts or anything. When i undid the pulley bolt it wasnt all that tight, so i suspect that that is what caused it. Lucky that it didnt break really. I didnt dare risk using it again. New one will be ordered on Monday and then we can get it up and running.

          If you want me to Matt, i could take a look at the running problem you are having too??
          yes if you could tom that would be great, just a small investigation into what you think might be the cause, possibly that wastegate frequency being connected?!
          Pearl white 91-S2-3B K&N cone air filter - Home made induction pipe work - 18" RS4 replica alloys - Yokohama Parada Spec 2 rubber - Colour coded body work - Bilstein/H&R suspension - s/s 3in turbo back Longlife exhaust - SFS water hoses - Samco boost hoses - RS2 FARB - RS2 eyeballs - Squeaky interior trim & 2 bar!

          Comment

          • audiman
            S2Forum Freak
            • Jul 2003
            • 4827
            • Country: United Kingdom

            #6
            maybe, will check boost level etc with and without it connected.
            sigpic
            Tom C - www.rcmr.co.uk
            Audi UR Quattro
            Audi 100 C3 2.0 5 cyl 115ps
            Audi S2 - 07k engine project aiming for 800ps
            Audi B5 RS4 645ps 911nm

            Comment

            • s2_southwest
              S2Forum Maniac
              • Oct 2004
              • 823
              • Country: England

              #7
              Originally posted by audiman
              maybe, will check boost level etc with and without it connected.
              cheers tom, i'll give you a call weds/thurs see how your getting on with it.
              Pearl white 91-S2-3B K&N cone air filter - Home made induction pipe work - 18" RS4 replica alloys - Yokohama Parada Spec 2 rubber - Colour coded body work - Bilstein/H&R suspension - s/s 3in turbo back Longlife exhaust - SFS water hoses - Samco boost hoses - RS2 FARB - RS2 eyeballs - Squeaky interior trim & 2 bar!

              Comment

              • PekkaS
                S2Forum Fanatic
                • May 2004
                • 81

                #8
                Those pulleys are propably made from old beer cans... Mine was missing the spline, and I´ve heard same kind of stories everywhere.

                Comment

                • Mihnea
                  S2Forum Extremist
                  • Jul 2003
                  • 1288
                  • Home: Belgium Current: United Kingdom

                  #9
                  They are good parts, only when the bolts are torqued up properly. Most of the mechanics out there torque them "by hand" and "by ear" until they think it's tight enough. Torque spec on that bolt is 450Nm with Audi's torque demultiplier, or about 500Nm without it. I personally use the alternative method: 210Nm+ 180 degrees, which is stated in one of the repair manuals as the alternative in case the torque wrench doesn't go above 210Nm. Never had a single problem using that torque spec so far.


                  Mihnea
                  '98 Silver Grey 2.7T S4, dual 2.75" turbo back exhaust with no cats, FMIC, BIG injectors, 10 Bar motorsport fuel pump, modded RS4 turbos, tubular exhaust manifolds, custom intakes, RS4 MAF, Bilstein PSS9, H&R ARBs, 19" BBS CH, custom remap, 511 BHP/505ft-lbs

                  www.MRCTuning.com
                  info@MRCTuning.com
                  Workshop Directions

                  Comment

                  • audiman
                    S2Forum Freak
                    • Jul 2003
                    • 4827
                    • Country: United Kingdom

                    #10
                    Dont worry, I will torque it up properly. I have the correct tools for doing the job
                    sigpic
                    Tom C - www.rcmr.co.uk
                    Audi UR Quattro
                    Audi 100 C3 2.0 5 cyl 115ps
                    Audi S2 - 07k engine project aiming for 800ps
                    Audi B5 RS4 645ps 911nm

                    Comment

                    • jogi730
                      S2Forum Fiend
                      • Jun 2004
                      • 2335
                      • Country: United Kingdom

                      #11
                      Originally posted by audiman
                      Dont worry, I will torque it up properly. I have the correct tools for doing the job
                      I have recently had the bolt holding the pulley to the crank sheer. Was very lucky not to wave goodbye to the engine. Am I to understand that this has to be torqued to specification or risk failing?
                      Chris
                      Audi 90 quattro (Typ 85)
                      20v turbo conversion

                      sigpic

                      Comment

                      • audiman
                        S2Forum Freak
                        • Jul 2003
                        • 4827
                        • Country: United Kingdom

                        #12
                        Yes do it properly. Cant remember the figure off the top of my head now. But its very important.
                        sigpic
                        Tom C - www.rcmr.co.uk
                        Audi UR Quattro
                        Audi 100 C3 2.0 5 cyl 115ps
                        Audi S2 - 07k engine project aiming for 800ps
                        Audi B5 RS4 645ps 911nm

                        Comment

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